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Sleeper S2 Avant +400HP

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  • Originally posted by Macchris View Post
    i like this job ! well done ! i have a 7A too to convert, but dunno where i can find a PC file for the worker
    or maybe i must bring an AAN head cylinder for example.
    I brought my aby head as a reference, so can't help with a file.
    Sleeper S2 Avant +450

    A6 Avant 2.7t Stage 3

    Audi S2 Coupe RS2'ed

    Comment


    • thanks, i think i'll do the same, must find a bad head cylinder (want to do a 20V T head cylinder in advance)
      sigpic

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      • Slowly getting there

        Slowly progress getting the car back to gether.

        Gearbox and engine mounts all in place.

        Heatshield back on - damn that was expensive.


        Hose for the servo is back on and refurbished


        Turbo, oil & water hoses in place and also got the WG back on. But the turbo from Iroz Motorsport was turn 180 degress the wrong way on the compressor side. A bit annoying to be honest.
        Sleeper S2 Avant +450

        A6 Avant 2.7t Stage 3

        Audi S2 Coupe RS2'ed

        Comment


        • Small progress

          Got the intake on, the afterrun pump, changed water sensor and oil sensors.


          Sleeper S2 Avant +450

          A6 Avant 2.7t Stage 3

          Audi S2 Coupe RS2'ed

          Comment


          • Getting there

            So my friend made me a new oil cooler bracket in stainless steel so it wont rust like the old one:


            New oil cooler and bracket fitted:


            Also got my new aircon rad installed, the old one was completly broken and also changed all the o-rings while I was at it:


            Aux rad, crossmember, travers, boost hoses and Wagner IC back on. But had to cut and reweld the wagner IC bracket was way off.
            Installed new o-ring but it was leaking so had to install the Marc O.


            And finally a new Forge DV-008


            So car should be stared on monday, just need to fix the following:
            • Exhaust+downpipe
            • Engine Oil, Coolant, Steering fluid
            • Bleed clutch
            • Airbox
            • Pump oil in the turbo
            • Last boost hoses and boost pipe
            • Mount EGT, Wideband and IAT sensor
            • Front bumper
            Last edited by Jonas_R; 15-05-17, 09:21 PM.
            Sleeper S2 Avant +450

            A6 Avant 2.7t Stage 3

            Audi S2 Coupe RS2'ed

            Comment


            • Originally posted by Jonas_R View Post
              So my friend made me a new oil cooler bracket in stainless steel so it wont rust like the old one:
              ... at first moment I thought from where you've got a photo of mine oil cooler bracket
              P.S. I mean that the one on the left looks exactly like mine, but the one on the right is a result of precise job

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              • Can your friend make another one?

                Gesendet von meinem EVA-L09 mit Tapatalk

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                • Originally posted by rxl View Post
                  Can your friend make another one?

                  Gesendet von meinem EVA-L09 mit Tapatalk
                  I can ask but I think it will be expensive, he was complaining a lot about the time spent
                  Sleeper S2 Avant +450

                  A6 Avant 2.7t Stage 3

                  Audi S2 Coupe RS2'ed

                  Comment


                  • Ask him and write me a pm on that. The work looks nice like a stock one

                    Gesendet von meinem EVA-L09 mit Tapatalk

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                    • Fitting of downpipe

                      So no start today, to much time went on make the downpipe fit.

                      First fitment -> Downpipe was hitting the gearbox so it had to be cut at the first bend and realigned.


                      Also had to cut of the flex to weld on a longer piece so there was room for the Wideband sensor and a little bracket to bolt the downpipe to the gearbox:




                      Finished downpipe with bongs for egt, lambda and wideband:

                      Sleeper S2 Avant +450

                      A6 Avant 2.7t Stage 3

                      Audi S2 Coupe RS2'ed

                      Comment


                      • Nice

                        Nice work! Looking good. Maybe your'e going to Malmö some time during the summer? A lot of danish people is comming and drive at our 1/8 mile drag track.

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                        • So car is actually done now just need to brake the engine in so I can get the map fine tuned.
                          Sleeper S2 Avant +450

                          A6 Avant 2.7t Stage 3

                          Audi S2 Coupe RS2'ed

                          Comment


                          • Arg 00561 error code

                            So I'm getting the dreaded 00561 13-00 (not reached mul) error code.

                            I have only been crusing so far no wot. But AFR are looking fine on my zeitronix gauge around 14.7 +/- 0.3.

                            Attached is a vagcom log but lambda seems to be fine as well in that one.

                            Tested so far:

                            Maf new
                            Lambda new
                            Isv new but not oem
                            all boost hoses as well as vacuum are new from roose Motorsport.
                            Boost hoses from maf to tb are leak free.

                            Need to test:
                            Small vacuum hoses.
                            N80 valve
                            Fuel pressure
                            Need to change the connectors on the maf plug.
                            Switch back to old oem isv
                            Should check tb angle

                            Is there anything else I should add to my list?
                            Attached Files
                            Sleeper S2 Avant +450

                            A6 Avant 2.7t Stage 3

                            Audi S2 Coupe RS2'ed

                            Comment


                            • Originally posted by Jonas_R View Post
                              And finally a new Forge DV-008
                              Hi
                              Isn't it wrong installed?
                              It must be the piston side to the turbo and otherside to the press, not?


                              PS: In the past I changed MAF conector too
                              photobucket SUCKS
                              sigpic

                              Comment


                              • You are right should be the other way around actually. But not sure if it matters should still be sealing.
                                Last edited by Jonas_R; 03-07-17, 07:01 PM.
                                Sleeper S2 Avant +450

                                A6 Avant 2.7t Stage 3

                                Audi S2 Coupe RS2'ed

                                Comment

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