S2 avant boost controller

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  • Rik
    S2Forum Buff
    • Aug 2006
    • 41
    • Country: England

    #1

    S2 avant boost controller

    Can anyone help me ??!! when i bought my car it had a powertec boost controller on it which basically let the car boost as much as it wanted the problem im having is it keeps cutting out over 1 bar im guessing that this is the ecu ive got the old boost valve but the powertec one has only got two pipes running from it whereas the old one has three stubs to connect up as well as a electrical switch. I cant seem to find anything near it that could possibly be what i need #The two pipes one runs from the boost controller to the what looks like the turbo intake possibly?? and the other to the bottom of the round thing next to the induction kit not very technical i know !! If anyone can help it would be much apprieciated if it makes it easier i could take a pic ?? thanks Rik
  • Greg_S
    Administrator
    • Jul 2003
    • 12430
    • Country: United Kingdom

    #2
    Have you got any pictures that might help. since it isnt a standard bit of kit it will probably take a bit longer to work it out
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

    Comment

    • Jamo
      Retired OG Mod
      • Mar 2004
      • 21750
      • Country: United Kingdom

      #3
      The 3rd pipe is where the OEM wgfv vents back into intake system, i have a similiar setup on the avant.

      From you description it looks like the pipes aren't setup correctly, one should go to the turbo to measure boost and the other should go to the wastegate.

      The one to the air inlet should be blanked off.

      Comment

      • Rik
        S2Forum Buff
        • Aug 2006
        • 41
        • Country: England

        #4
        Im going to take some pics today maybe that'll give some clues!!

        Comment

        • Rik
          S2Forum Buff
          • Aug 2006
          • 41
          • Country: England

          #5
          Pictures

          heres some pics
          Attached Files

          Comment

          • Rik
            S2Forum Buff
            • Aug 2006
            • 41
            • Country: England

            #6
            and another by the way one of the pipes does go to the turbo thats the dull pipe
            Attached Files

            Comment

            • Jamo
              Retired OG Mod
              • Mar 2004
              • 21750
              • Country: United Kingdom

              #7
              EEEEEEEEEEeeeeeeeeeKKKKKKKKKKKKK

              basically that valve is controlling all your boost bleed valve stylee.

              I bet what is happening is the ecu is seeing to much boost and cutting out.

              Remove and put back to standard mate would be my advice.

              Studying the pics (hard to see) looks like it directly inbetween the turbo and wastegate.
              Last edited by Jamo; 25 September 2006, 11:52. Reason: Hold on

              Comment

              • Fat Audi 80
                Super Moderator
                • Jan 2004
                • 10547
                • Country: England

                #8
                Does not look or sound good to me. Put it back to standard and have the ECU remapped, otherwise you could end up in a world of pain...

                Cheers,

                Steve
                The Perfectionist
                sigpic
                Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

                Comment

                • Greg_S
                  Administrator
                  • Jul 2003
                  • 12430
                  • Country: United Kingdom

                  #9
                  goto agree with fatty, it doesnt look like a good setup. Is there some electronics controlling the amount of boost too or just that valve?
                  Greg

                  S2Forum.com Administrator & Webmaster

                  '93 Coupe with a few tweeks

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #10
                    I'm doing the ECU !

                    Get that sick plumbing off the car Rik... Get it back to standard with a new WGFV and see what a nicely setup S2 is supposed to go like.

                    I don't like boost controllers - they only do a third of the job and when bleed valves get involved its all a bit wrong really.

                    Paul
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • Rik
                      S2Forum Buff
                      • Aug 2006
                      • 41
                      • Country: England

                      #11
                      Thanks lads but what do i need to do?? ive got the old boost valve but i need to know where the pipes go HELP!!!!

                      Comment

                      • Rik
                        S2Forum Buff
                        • Aug 2006
                        • 41
                        • Country: England

                        #12
                        also i dont want to put the chipped ecu on without sorting this first !!

                        Comment

                        • Rik
                          S2Forum Buff
                          • Aug 2006
                          • 41
                          • Country: England

                          #13
                          would the third pipe go to the blanked off hole just under my dump valve ?? not sure if you can see it in the pics what piping can i use ?? something like fuel piping be ok?? really apprieciate the help lads

                          Comment

                          • Rik
                            S2Forum Buff
                            • Aug 2006
                            • 41
                            • Country: England

                            #14
                            also on the original dump valve it looks as if it has a electrical connector is that right if so where will it be coming from ?? only i cant see any stray ones under there !

                            Comment

                            • Jamo
                              Retired OG Mod
                              • Mar 2004
                              • 21750
                              • Country: United Kingdom

                              #15
                              search the forum for WGFV and it will bring up the details you need mate

                              Comment

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