The "Don't leave you Cabby out all winter" refurb thread..

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  • AndyD
    S2Forum Addict
    • Sep 2011
    • 323
    • Country: United Kingdom

    #1

    The "Don't leave you Cabby out all winter" refurb thread..

    Ok so this is "Earl", it's a '98 2.8 final edition cabby and was purchased as a donor car around 2 years ago for my 2.6 cabby of the same colour, that I since sold on. I bought Earl with a problem gearbox (manual) and a goosed alternator and wayward steering.

    As it was supposed to be a parts car (and I got him cheap) I wasn't bothered about the issues, but me being me decided to have a look when I got it back to my place and this is when the donor car became the "potential" project car.............

    In the glovebox was a full service history book, the problem gearbox turned out to be the leather gear lever gaiter that had become so stiff you couldn't select anything apart from 1st and 2nd and I sourced a 2nd hand alternator from the bay of thieves. The body is solid apart from the passenger side wing, hood is good and working, the lights are all good with no corrosion of the reflectors and the leather interior is good with the bolsters all intact and no holes..........sounds like a bargain....

    Well it was until it suddenly dropped oil pressure, tappets rattled their head off and began drinking water like a good un............damn it head gasket

    That was May last year since then it's been dumped in a corner feeling very sorry for itself :grr: as I had no idea how bad the damage was and one came up cheap I picked up another good low mileage 2.8 AAH engine which also has been dumped in a corner

    Roll forward to last week, its a sunny day and thoughts turn to the heap at the bottom of the garden. After reading up more on different forums (mainly US ones where they don't have a hatred for the V6 as we do over here) I learnt that the oil cooler is a common failure mode for these engines and being inherently lazy and trying to avoid an engine swap, I lashed out the princely sum of £29.99 for a new oil cooler. After an hour of skinned knuckles and swearing (missus really needs to curb her language) new cooler is fitted, oil changed and coolent replaced............fire up the cabby(ok maybe not) ...... Car fires almost slight away but tappets are rattling like mad, switch off check, oil still clear, fire up again, let it get some heat into it and then held it a 3000 rpm for 10mins........rattling stops....switch off.......fire up, no rattle..... Get it up to full temp, no white smoke good oil pressure (1.5 bar at idle) fantastic I'm over the moon, so decide to see what else needs doing and this is when I realise it's not good to abandon a cabby over winter without taking some precautions....











    So, better get a move on if I want him on the road this summer...
  • Greg_S
    Administrator
    • Jul 2003
    • 12431
    • Country: United Kingdom

    #2
    Use a bit of upholstery cleaner and that will come up nicely, dont think it will work on the wing though.
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

    Comment

    • AndyD
      S2Forum Addict
      • Sep 2011
      • 323
      • Country: United Kingdom

      #3
      Ok so just about done with the strip down on the front just the rears to pull part now and then wait for the new shiny bits to turn up.....






      Comment

      • gavs20v
        S2Forum Possessed
        • Sep 2004
        • 3057
        • Country: United Kingdom

        #4
        Finally ..........
        S2 Cabriolet.........

        Comment

        • AndyD
          S2Forum Addict
          • Sep 2011
          • 323
          • Country: United Kingdom

          #5
          Well work has been manic so haven't got much done lately, but got a day at it today.......

          Suspension and struts rebuilt..


          Recaros repaired and recoloured...

          Before


          After





          Door straightened
          Before

          After


          Just need a couple of days now to bolt it all back together... :wall:

          Comment

          • AndyD
            S2Forum Addict
            • Sep 2011
            • 323
            • Country: United Kingdom

            #6
            Getting some of the shiny bits fitted now




            Replacement wing fitted...


            Interior to go in next ......

            Comment

            • gavs20v
              S2Forum Possessed
              • Sep 2004
              • 3057
              • Country: United Kingdom

              #7
              More pics required... Looking good bro
              S2 Cabriolet.........

              Comment

              • AndyD
                S2Forum Addict
                • Sep 2011
                • 323
                • Country: United Kingdom

                #8
                Ok, all MOT and taxed and finally got a chance to chuck a bucket of water over him so here you go.....






                And he drives like a dream after I got the alignment done today...

                Comment

                • gavs20v
                  S2Forum Possessed
                  • Sep 2004
                  • 3057
                  • Country: United Kingdom

                  #9
                  Looks gorgeous bro !
                  S2 Cabriolet.........

                  Comment

                  • AndyD
                    S2Forum Addict
                    • Sep 2011
                    • 323
                    • Country: United Kingdom

                    #10
                    Originally posted by gavs20v
                    Looks gorgeous bro !

                    Comment

                    • AndyD
                      S2Forum Addict
                      • Sep 2011
                      • 323
                      • Country: United Kingdom

                      #11
                      Ok few fettling jobs done;

                      Exhaust rehung with the correct rubbers to stop it knocking.
                      Replacement MFTS fitted to stop the over fuelling when starting from hot.
                      New temp sendor fitted and now have a gauge that reads correctly...:tup:

                      Car has about 450 miles on him since going back on the road and the suspension is settling nicely. Only a 35mm drop but think it suits the car nicely and any lower and I will need a skateboard strapped to my ***!!



                      And this is what cabriolet life is all about..


                      Comment

                      • quattrostyle
                        S2Forum Zealot
                        • Oct 2006
                        • 6229
                        • Country: Netherlands

                        #12
                        Looks like you found good use of the rear seat

                        Comment

                        • AndyD
                          S2Forum Addict
                          • Sep 2011
                          • 323
                          • Country: United Kingdom

                          #13
                          Stupid o'clock in the morning, couldn't sleep again so went for a ride........

                          Thought Earl looked quite mean and moody under the suttle ASDA fuel station lighting.....


                          Comment

                          • gavs20v
                            S2Forum Possessed
                            • Sep 2004
                            • 3057
                            • Country: United Kingdom

                            #14
                            Looks excellent
                            S2 Cabriolet.........

                            Comment

                            • macspring
                              S2Forum Zealot
                              • Mar 2005
                              • 6371
                              • Home: Ireland Current: Wallis & Futuna

                              #15
                              You're right, it does.




                              Comment

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