De cats on 2.5TDI 5 Cylinder

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  • K7ERG
    S2Forum Extremist
    • Mar 2004
    • 1711
    • Country: Scotland

    #1

    De cats on 2.5TDI 5 Cylinder

    Would i gain anything by removing the 2 cats on my car???

    The system splits from the downpipe into 2 - the first part has a short pipe and goes into CAT 1 then joins after that into a single pipe. The second part goes the long route under the engine then into CAT 2 and joins into the single pipe before the middle box.
    I am planning on scrapping the CATs and the 2 pipes and make one straight from the downpipe to the middle box. This will also make the exhaust the same diameter from the downpipe to the middle box instead of the reduced size it uses now.

    Thanks in advance

    Craig
    Audi A6 AEL 5cyl Quattro breaking.
    Audi A5 3.0tdi Quattro Stage 2
    07947385043
  • maRS2
    S2Forum Addict
    • Oct 2003
    • 366
    • Home: France Current: Thailand

    #2
    On A diesel no gain you will just reduce EGT.
    Then you can inject more fuel with same egt as before removal, with some new injector nozle like the one from Kerma TDI.
    RS2 chip by mihnea,PKM short IM, forge dump valve, 3" custom stainless exhaust, 18"X8" Porsche 996 rims, conti contact 245/35 Front 225/40 Rear, QR sport top mount, Powerflex bushes, aloy sub frame bushes, neuspeed 19mm RARB,Hard tranny mount, V8 torsen on RS2

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    • topsparky
      S2Forum Fiend
      • Oct 2005
      • 2014
      • Country: United Kingdom

      #3
      Originally posted by K26/24RS
      Would i gain anything by removing the 2 cats on my car???

      The system splits from the downpipe into 2 - the first part has a short pipe and goes into CAT 1 then joins after that into a single pipe. The second part goes the long route under the engine then into CAT 2 and joins into the single pipe before the middle box.
      I am planning on scrapping the CATs and the 2 pipes and make one straight from the downpipe to the middle box. This will also make the exhaust the same diameter from the downpipe to the middle box instead of the reduced size it uses now.

      Thanks in advance

      Craig
      if you want more power get the injector nozzles from a 150bhp caravelle
      fit them and then get it remapped
      there are guys on the t4forum that have got 183bhp from a 2.5 tdi engine
      originally 88 bhp
      1. SHORT SHIFT KIT
      2. PORSCHE CAYENNE CALIPERS
      3. H & R SPRINGS
      4. BILSTEIN SHOXS
      5. NEW BUSHES AND HP2 STRUTS
      6. UPRATED HIGH OUTPUT COIL PACK
      7. ,3" turbo back s/s/ exhaust
      8. fmic fitted

      Comment

      • maRS2
        S2Forum Addict
        • Oct 2003
        • 366
        • Home: France Current: Thailand

        #4
        Some did even get 300 hp from a transporter 102 hp 2.5 tdi I5
        RS2 chip by mihnea,PKM short IM, forge dump valve, 3" custom stainless exhaust, 18"X8" Porsche 996 rims, conti contact 245/35 Front 225/40 Rear, QR sport top mount, Powerflex bushes, aloy sub frame bushes, neuspeed 19mm RARB,Hard tranny mount, V8 torsen on RS2

        Comment

        • topsparky
          S2Forum Fiend
          • Oct 2005
          • 2014
          • Country: United Kingdom

          #5
          Originally posted by maRS2
          Some did even get 300 hp from a transporter 102 hp 2.5 tdi I5
          thats some delivery van then
          i had 121bhp out of my 88bhp t4 and thought that was quick (for a van)
          1. SHORT SHIFT KIT
          2. PORSCHE CAYENNE CALIPERS
          3. H & R SPRINGS
          4. BILSTEIN SHOXS
          5. NEW BUSHES AND HP2 STRUTS
          6. UPRATED HIGH OUTPUT COIL PACK
          7. ,3" turbo back s/s/ exhaust
          8. fmic fitted

          Comment

          • maRS2
            S2Forum Addict
            • Oct 2003
            • 366
            • Home: France Current: Thailand

            #6
            here it is:
            http://forums.tdiclub.com/showthread.php?t=166311
            RS2 chip by mihnea,PKM short IM, forge dump valve, 3" custom stainless exhaust, 18"X8" Porsche 996 rims, conti contact 245/35 Front 225/40 Rear, QR sport top mount, Powerflex bushes, aloy sub frame bushes, neuspeed 19mm RARB,Hard tranny mount, V8 torsen on RS2

            Comment

            • K7ERG
              S2Forum Extremist
              • Mar 2004
              • 1711
              • Country: Scotland

              #7
              Interesting reading. The engine is 160bhp 250lb/ft at the moment but i think the pump timing is out slightly. ( A pain in the *** to start in the morning) and not producing that much power over stock. It is a high miler. I dont know what the remap power output should be.

              So bigger turbo and injectors is the way forward. What can the stock engine take power wise?

              Craig
              Audi A6 AEL 5cyl Quattro breaking.
              Audi A5 3.0tdi Quattro Stage 2
              07947385043

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