New Work Vehicle !

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  • rj scotty
    S2Forum Fiend
    • May 2006
    • 2195
    • Home: United Kingdom Current: England

    #1

    New Work Vehicle !

    You just know this is going to turn into another project




    888 2.5 TDI special in very nice condition.

    Drove back from Doncaster to and it rides lovely.

    Cruise control is very nice.

    Just got to try my hardest not to let my tinkering go to far, I've enough of that with the S2.

    Has anybody done a cam/diesel pump belt of one of these? Needs doing ASAP.
    sigpic
    "For what you spent on that you could have brought a new car"
    BUT I DON'T WANT A NEW CAR!

    1995 S2 Avant, Volcano Black
    1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
    2003 VW T4 long nose X pack, (has become project)
  • pixsaudisex2
    S2Forum Possessed
    • Sep 2004
    • 3110

    #2
    my mate just brought one and i gave him my old s2 wheels and they look right at home on the van...

    Comment

    • spink
      S2Forum Freak
      • Jul 2003
      • 4382
      • Country: England

      #3
      Originally posted by rj scotty

      Has anybody done a cam/diesel pump belt of one of these? Needs doing ASAP.
      yes its basically the same as an early a6 but more awkard due to less room,plenty of reading up to be done before you start on that job.But once you are familiar with the engines its a doddle,you will need a few special tools.

      Comment

      • pixsaudisex2
        S2Forum Possessed
        • Sep 2004
        • 3110

        #4
        o maybe not just noticed yours is much newer..

        Comment

        • rj scotty
          S2Forum Fiend
          • May 2006
          • 2195
          • Home: United Kingdom Current: England

          #5
          On the drive back I already considered putting my rs4 reps of the s2 on it
          sigpic
          "For what you spent on that you could have brought a new car"
          BUT I DON'T WANT A NEW CAR!

          1995 S2 Avant, Volcano Black
          1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
          2003 VW T4 long nose X pack, (has become project)

          Comment

          • rj scotty
            S2Forum Fiend
            • May 2006
            • 2195
            • Home: United Kingdom Current: England

            #6
            Originally posted by spink
            yes its basically the same as an early a6 but more awkard due to less room,plenty of reading up to be done before you start on that job.But once you are familiar with the engines its a doddle,you will need a few special tools.
            Do you need the same/similar crankshaft holding tool we use for the I5 turbo?
            sigpic
            "For what you spent on that you could have brought a new car"
            BUT I DON'T WANT A NEW CAR!

            1995 S2 Avant, Volcano Black
            1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
            2003 VW T4 long nose X pack, (has become project)

            Comment

            • caterpillar
              S2Forum Fiend
              • Jun 2004
              • 2480

              #7
              leave this kind of job to a proper garage....!!

              Comment

              • rj scotty
                S2Forum Fiend
                • May 2006
                • 2195
                • Home: United Kingdom Current: England

                #8
                Well I have not found a timming belt or any other job on a car that has beat me yet.
                sigpic
                "For what you spent on that you could have brought a new car"
                BUT I DON'T WANT A NEW CAR!

                1995 S2 Avant, Volcano Black
                1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
                2003 VW T4 long nose X pack, (has become project)

                Comment

                • Christophski
                  S2Forum Possessed
                  • Mar 2009
                  • 3632
                  • Country: United Kingdom

                  #9
                  Done mine on the drive with a mate. Get the flat cam locking tool n it is much easier. Did both mine in a day. Fairly simple I guess if u know what your doing... I don't but my mate did

                  Comment

                  • spink
                    S2Forum Freak
                    • Jul 2003
                    • 4382
                    • Country: England

                    #10
                    yes the official one is shorter than any of the 20vt ones but same fitting,i have a couple of different home made ones so can't be sure.

                    One thing to think about changing is the crank pulley,if it comes apart it will rip the timing belt to shreds and damage the timing belt covers btdt,if it happens at speed it could badly damage the engine,mine went at about 1mph luckliy

                    Worth getting intimate with the t4 forum

                    Comment

                    • rj scotty
                      S2Forum Fiend
                      • May 2006
                      • 2195
                      • Home: United Kingdom Current: England

                      #11
                      Already a fully singed up member

                      A cambelt list for t4 AJT:

                      Cambelt
                      Diesel pump belt
                      Bottom pulley bolt
                      Bottom pulley
                      Water pump
                      Diesel pump pulleys
                      Tensioner and bolt's

                      Tools:

                      Crank locking tool
                      Cam locking tool
                      Vagcom to check injection triming

                      Simples
                      Last edited by rj scotty; 9 August 2011, 20:05.
                      sigpic
                      "For what you spent on that you could have brought a new car"
                      BUT I DON'T WANT A NEW CAR!

                      1995 S2 Avant, Volcano Black
                      1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
                      2003 VW T4 long nose X pack, (has become project)

                      Comment

                      • spink
                        S2Forum Freak
                        • Jul 2003
                        • 4382
                        • Country: England

                        #12
                        don't forget a tensioner and new bolt for it,plus the 2 fuel pump pulleys( presuming the ajt is same as the rest of the 2.5s) and a spring scale is useful to set the tension on the pump belt,can get the off ebay for about £3

                        Comment

                        • rj scotty
                          S2Forum Fiend
                          • May 2006
                          • 2195
                          • Home: United Kingdom Current: England

                          #13
                          additional parts noted.

                          cheers spink

                          Can a borrow crank locking tool please
                          sigpic
                          "For what you spent on that you could have brought a new car"
                          BUT I DON'T WANT A NEW CAR!

                          1995 S2 Avant, Volcano Black
                          1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
                          2003 VW T4 long nose X pack, (has become project)

                          Comment

                          • spink
                            S2Forum Freak
                            • Jul 2003
                            • 4382
                            • Country: England

                            #14
                            of course

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