Audi S2 Coupe Rebuild "Silver Spiken"

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  • PeteUr
    S2Forum Addict
    • Jan 2010
    • 331
    • Country: Togo

    #256
    Can you get some pictures of the rad/fan setup if you don't mind as i'd like to do this on a project but no-one has been able to supply some really decent pictures. Was it hard to do and did you have to cut/fab anything?

    Loving the project


    Sapphire cos running custom 2.8litre conversion,es cos rims,raven black leather interior and 500+ with the gas turned off.

    Audi s2 cooking on gas

    Comment

    • Eriksson
      S2Forum Addict
      • Jul 2004
      • 329
      • Country: Sweden

      #257
      Hi..

      I fabricated the lower monting bracket and also the upper.
      Fan holder and the wiring.





      Replaced my radiator for a new one.
      sigpic
      Audi S2 Coupe - 92
      Koni + H&R. PowerFlex bushes. 3" Exhaust
      RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
      Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
      Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
      Best ET 2007 201m 8.15@140km/h
      Best ET 2008 402m 12.34@177km/h
      My Project
      http://www.s2forum.com/forum/showthread.php?t=16997

      Comment

      • PeteUr
        S2Forum Addict
        • Jan 2010
        • 331
        • Country: Togo

        #258
        Thankyou for the pictures, do you have any pictures of the brackets you fabbed or did you mean the one's for the fan


        Sapphire cos running custom 2.8litre conversion,es cos rims,raven black leather interior and 500+ with the gas turned off.

        Audi s2 cooking on gas

        Comment

        • Eriksson
          S2Forum Addict
          • Jul 2004
          • 329
          • Country: Sweden

          #259
          The ones for the fan you can see on the pictures.
          I can take picture nextweek on the other brackets.
          sigpic
          Audi S2 Coupe - 92
          Koni + H&R. PowerFlex bushes. 3" Exhaust
          RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
          Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
          Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
          Best ET 2007 201m 8.15@140km/h
          Best ET 2008 402m 12.34@177km/h
          My Project
          http://www.s2forum.com/forum/showthread.php?t=16997

          Comment

          • PeteUr
            S2Forum Addict
            • Jan 2010
            • 331
            • Country: Togo

            #260
            Originally posted by Eriksson
            The ones for the fan you can see on the pictures.
            I can take picture nextweek on the other brackets.
            Thankyou mate


            Sapphire cos running custom 2.8litre conversion,es cos rims,raven black leather interior and 500+ with the gas turned off.

            Audi s2 cooking on gas

            Comment

            • andy10v
              S2Forum Zealot
              • Mar 2009
              • 5996
              • Country: Scotland

              #261
              Nice project, I like the aan intake manifold install.
              Current-2004 Impreza PPP wagon

              Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
              Sold ABY-stock

              Comment

              • prosty
                S2Forum Extremist
                • Jun 2005
                • 1114
                • Country: Sweden

                #262
                The IM did a great deal with intake temps, the intake is now much much cooler than the stock unit, and about 2 meters less piping needed. Much more direct flow. Pelle has done a good job with this.
                2004 9-5 aero
                2009 Subaru Legacy Diesel
                1994 Toyota Supra Eurospec 6-spd LHD
                3-4 Audis in parts

                Comment

                • Eriksson
                  S2Forum Addict
                  • Jul 2004
                  • 329
                  • Country: Sweden

                  #263
                  Since my Pressure plate failed i removed the gearbox and driveshafts for some new grease and paint. i have also removed the oilcooler and some other stuff.
                  And im messuring for the new turbo oil/water lines. Also new place for a bigger oilcooler.






                  Test Fitted new Ex manifold


                  Replaced the T3 Flange with KKK Flange
                  sigpic
                  Audi S2 Coupe - 92
                  Koni + H&R. PowerFlex bushes. 3" Exhaust
                  RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                  Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                  Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                  Best ET 2007 201m 8.15@140km/h
                  Best ET 2008 402m 12.34@177km/h
                  My Project
                  http://www.s2forum.com/forum/showthread.php?t=16997

                  Comment

                  • Eriksson
                    S2Forum Addict
                    • Jul 2004
                    • 329
                    • Country: Sweden

                    #264
                    Some more progress made in the garage since my pressure plate failed.
                    Driveshafts painted and new greese.

                    i use the wonderful POR15 paint


                    Gearbox linkage removed, since it was a bit rusty i decided to try rust removal with electrolysis, batterycharger, scrap metal, carbonoxide + water
                    The linkage is getting new stiffer rubber bushings inside the U joint, to get rid of any slack.



                    Watch the magic!

                    The water gets a bit dirty after a while


                    Flywheel has been planed for a nice strait surface

                    New Bearing + pins
                    sigpic
                    Audi S2 Coupe - 92
                    Koni + H&R. PowerFlex bushes. 3" Exhaust
                    RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                    Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                    Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                    Best ET 2007 201m 8.15@140km/h
                    Best ET 2008 402m 12.34@177km/h
                    My Project
                    http://www.s2forum.com/forum/showthread.php?t=16997

                    Comment

                    • Eriksson
                      S2Forum Addict
                      • Jul 2004
                      • 329
                      • Country: Sweden

                      #265
                      fitted the new oilcooler



                      mounted the wg flange

                      New place for the turbo and WG
                      sigpic
                      Audi S2 Coupe - 92
                      Koni + H&R. PowerFlex bushes. 3" Exhaust
                      RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                      Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                      Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                      Best ET 2007 201m 8.15@140km/h
                      Best ET 2008 402m 12.34@177km/h
                      My Project
                      http://www.s2forum.com/forum/showthread.php?t=16997

                      Comment

                      • Eriksson
                        S2Forum Addict
                        • Jul 2004
                        • 329
                        • Country: Sweden

                        #266
                        EX Manifold is done

                        42mm tubing.


                        Made by Robert Ajden.
                        Ajdén, ajdén, Ajden, ajden, NMMK, nmmk, Nordisk Morris Minor Klubb Jämtland, Nordisk Morris Minor Klubb, Morris, morris, morris minor, Morris Minor, Traveller, Cabriolet, JÄMTMINOR, JÄMT-MINOR, NMMK Jämtland, NMMKs SOMMARTRÄFF, sommarträffen, engleska bilar, austin, Austin, Sundsvall, veteranbilar, veteran bilar, Pick-up, Morris Pick-up, Morris Traveller. Woody, van, VAN, pickup, PICKUP, turbo, intercooler, hk, wastegate, dumpventil, bypass, böjj, krök, insug, avgas, race, racing, cosworth, celica, bensin, pump, regulator, tryck, laddtryck,trimning, trimma, vw, volkswagen, ford, laddluft, kylare, spridare, boost,
control, styrning, effekt, insprutning, Fiat, 124, Fiat 124, Lancia, renovering, ombyggnad, dekaltrimning, Ajdéns Garage, Austin, Healey, Sprite, Austin Healey, Healey Sprite, Austinhealey sprite, MIM, Mim Juventus, Porsche, gokart, sandloppa, sandrail, BMW, turbokonvetering, bmw turbo
                        sigpic
                        Audi S2 Coupe - 92
                        Koni + H&R. PowerFlex bushes. 3" Exhaust
                        RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                        Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                        Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                        Best ET 2007 201m 8.15@140km/h
                        Best ET 2008 402m 12.34@177km/h
                        My Project
                        http://www.s2forum.com/forum/showthread.php?t=16997

                        Comment

                        • maniac
                          S2Forum Enthusiast
                          • Nov 2004
                          • 119
                          • Country: Sweden

                          #267
                          That ex manifold looks awesome! And so does the new turbo of yours :mischeif:
                          S2 Avant -95

                          Comment

                          • 20vQC
                            S2Forum Maniac
                            • Aug 2007
                            • 684
                            • Current: Italy

                            #268
                            great car! great engine! great evereything! are you still using the 3b ignition setup (distributor)?
                            - Looking for a S2
                            - Lancia Dedra HF turbo i.e. (4sale)
                            - Typ89 Coupè quattro, 20Vt AAN, VEMS, K24-7000@1.3bar (scrapped )

                            sigpic

                            Comment

                            • Eriksson
                              S2Forum Addict
                              • Jul 2004
                              • 329
                              • Country: Sweden

                              #269
                              Yes, im using stock distributor + Magnacore KV85 leads.
                              sigpic
                              Audi S2 Coupe - 92
                              Koni + H&R. PowerFlex bushes. 3" Exhaust
                              RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                              Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                              Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                              Best ET 2007 201m 8.15@140km/h
                              Best ET 2008 402m 12.34@177km/h
                              My Project
                              http://www.s2forum.com/forum/showthread.php?t=16997

                              Comment

                              • 20vQC
                                S2Forum Maniac
                                • Aug 2007
                                • 684
                                • Current: Italy

                                #270
                                Originally posted by Eriksson
                                Yes, im using stock distributor + Magnacore KV85 leads.
                                great! I hope to follow your step soon on a near future s2-3b cheers mate!!
                                - Looking for a S2
                                - Lancia Dedra HF turbo i.e. (4sale)
                                - Typ89 Coupè quattro, 20Vt AAN, VEMS, K24-7000@1.3bar (scrapped )

                                sigpic

                                Comment

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