My Bumper project

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  • ThatGUY
    S2Forum Maniac
    • Sep 2004
    • 794
    • Country: United States

    #1

    My Bumper project

    I have held back from starting a post long enough. In search for a bumper solution for my large intercooler, I ended up creating my own bumper.

    I started with a crappy US bumper; cut it in half dropped it 1" for better clearance.

    Next I filled it with fiberglass and bondo to get the shape I wanted.

    Then wrapped it in carbon fiber

    I love the bumper... but sometimes I look at it and am unsure

    And now the pics...

    //-\\ ((_)) //)) //
  • ThatGUY
    S2Forum Maniac
    • Sep 2004
    • 794
    • Country: United States

    #2
    Carbon

    //-\\ ((_)) //)) //

    Comment

    • ThatGUY
      S2Forum Maniac
      • Sep 2004
      • 794
      • Country: United States

      #3
      Test fit

      //-\\ ((_)) //)) //

      Comment

      • ThatGUY
        S2Forum Maniac
        • Sep 2004
        • 794
        • Country: United States

        #4
        This is the first thing I ever painted. Over all I am happy.
        I have ghost action right above the intercooler hole where the carbon can be seen through the paint...


        //-\\ ((_)) //)) //

        Comment

        • ThatGUY
          S2Forum Maniac
          • Sep 2004
          • 794
          • Country: United States

          #5
          Better pics to come when I can get my car started and out of the gerage.

          //-\\ ((_)) //)) //

          Comment

          • s2dude
            S2Forum Extremist
            • Nov 2005
            • 1631
            • Country: United Kingdom

            #6
            Originally posted by ThatGUY
            Better pics to come when I can get my car started and out of the gerage.


            Nice work THATGUY

            I like the fact that a bigger IC wil fit under this bumper........and I also love custom jobs done by car owners

            Although I think I spot a bit of bumper drop by the front arches.....

            I had the same problem with those useless fastener things (that go rusty and bend!)
            best fix I found was to
            1/ get a friend to hold the bumper in perfect position on one side.
            2/Drill through the bumper plastic and inner arch liner in 3 places like top, middle and bottom..
            3/Screw 3 nice self tapping screws to suit (and washers) through each hole
            4/ Do the other side too
            5/ Bingo .....rock solid bumper

            Comment

            • ThatGUY
              S2Forum Maniac
              • Sep 2004
              • 794
              • Country: United States

              #7
              Originally posted by s2dude
              Although I think I spot a bit of bumper drop by the front arches.....
              Yeah I actually don't have the fasteners in the arches. I just got anxious to get a pic and I took it off to continue to work on the car.

              plus mesh to be added

              Thanx for the comments
              //-\\ ((_)) //)) //

              Comment

              • s2dude
                S2Forum Extremist
                • Nov 2005
                • 1631
                • Country: United Kingdom

                #8
                Originally posted by ThatGUY
                Yeah I actually don't have the fasteners in the arches. I just got anxious to get a pic and I took it off to continue to work on the car.

                plus mesh to be added

                Thanx for the comments

                Cant wait to see it with the mesh
                Nice work

                Comment

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