Intercooler Project

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  • Stick Insect
    S2Forum Fiend
    • Dec 2003
    • 2338
    • Country: United Kingdom

    #31
    Originally posted by martinjs
    Top marks to david, it all worked out a treat
    martin
    It's a pleasure

    David

    Comment

    • Jeffer
      S2Forum Fiend
      • Jul 2003
      • 2057
      • Country: Netherlands

      #32
      Hi Martin,

      I bought exactly the same IC. Its a monster man, So cool.
      And we have made it to fit behind the rs2 bumper without alterations to the bumper.

      Cheers
      RS2 Black - stock 315 HP
      RS2 RS blau - stock 315 HP
      Sport Quattro - 1005 HP
      High Octane website

      Comment

      • martinjs
        S2Forum Possessed
        • Jul 2003
        • 3205
        • Country: England

        #33
        Good to hear jeffer
        they are very good, mines all finished now, haven't measured intake temps but at least its ready for the boost to be wound up

        you got any pics?

        martin

        Comment

        • Jeffer
          S2Forum Fiend
          • Jul 2003
          • 2057
          • Country: Netherlands

          #34
          Yes I've got some pics. There not the best.....
          This is a comparison with a RS2 intercooler :mischeif:
          RS2 Black - stock 315 HP
          RS2 RS blau - stock 315 HP
          Sport Quattro - 1005 HP
          High Octane website

          Comment

          • Sweeper
            S2Forum Extremist
            • Jul 2003
            • 1317
            • Country: Latvia

            #35
            How much ? Where ?
            Vadim.

            New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

            Comment

            • Jeffer
              S2Forum Fiend
              • Jul 2003
              • 2057
              • Country: Netherlands

              #36
              Originally posted by Sweeper
              How much ? Where ?
              Here in holland from my parts-supplier 400 ex vat.
              Interested? I bought the last of him. But he ordered new ones because I needed one more.

              Don't mind the crappy picture
              RS2 Black - stock 315 HP
              RS2 RS blau - stock 315 HP
              Sport Quattro - 1005 HP
              High Octane website

              Comment

              • Stick Insect
                S2Forum Fiend
                • Dec 2003
                • 2338
                • Country: United Kingdom

                #37
                Originally posted by Jeffer
                Yes I've got some pics.
                Jeffer, that looks like the same unit. Is it meant to be for a specific car?

                David

                Comment

                • Jeffer
                  S2Forum Fiend
                  • Jul 2003
                  • 2057
                  • Country: Netherlands

                  #38
                  Originally posted by Stick Insect
                  Jeffer, that looks like the same unit. Is it meant to be for a specific car?

                  David
                  Hi David,

                  I don't think so. I think its for random use. The name of the IC is IIRC "Hybrid"

                  its the same in size as Martin's.

                  Cheers
                  RS2 Black - stock 315 HP
                  RS2 RS blau - stock 315 HP
                  Sport Quattro - 1005 HP
                  High Octane website

                  Comment

                  • Stick Insect
                    S2Forum Fiend
                    • Dec 2003
                    • 2338
                    • Country: United Kingdom

                    #39
                    Originally posted by Jeffer
                    Hi David,

                    I don't think so. I think its for random use. The name of the IC is IIRC "Hybrid"

                    its the same in size as Martin's.

                    Cheers
                    It's a nice well made I/C. It's a shame that the pipes are not top entry. That would make the pipework much simpler. Especially with a reversed inlet manifold.

                    David

                    Comment

                    • S2central.net
                      Retired OG Mod
                      • Jul 2003
                      • 16590
                      • Country: Northern Ireland

                      #40
                      I'd like to know output temps on that intercooler - at given ambient temps and known input temps (compressor output temp). Given the inclination with a drill, some fittings and three thermocouples it would be a nice project to qualify the performance of such a chunking looking piece of kit.

                      Also measuring pressure loss thru the intercooler would be good too...


                      Paul
                      Paul Nugent
                      Webmaster http://S2central.net
                      Administrator http://S2forum.com

                      1994 S2 Coupe ABY - aka Project Lazarus
                      2001 A6 allroad 2.5TDi - family tank
                      2003 S4 Avant 4.2 V8 - daily burble

                      Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                      There are only 10 kinds of people that understand binary - those that do, and those that don't

                      Comment

                      • martinjs
                        S2Forum Possessed
                        • Jul 2003
                        • 3205
                        • Country: England

                        #41
                        I would like to rig up some sort of intake temp device, would be interested to know myself.
                        @Doug, did you rig one of these up to work with your egt guage?
                        i was told that mine has a 0.2psi pressure drop at 15psi.

                        martin

                        Comment

                        • S2central.net
                          Retired OG Mod
                          • Jul 2003
                          • 16590
                          • Country: Northern Ireland

                          #42
                          I very much doubt it has 0.2psi pressure loss - the best air/air intercoolers in the Garrett catalog have a 0.9psi loss... A nominal figure of 2psi loss on the intercooler is a good rough guide.
                          Paul Nugent
                          Webmaster http://S2central.net
                          Administrator http://S2forum.com

                          1994 S2 Coupe ABY - aka Project Lazarus
                          2001 A6 allroad 2.5TDi - family tank
                          2003 S4 Avant 4.2 V8 - daily burble

                          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                          There are only 10 kinds of people that understand binary - those that do, and those that don't

                          Comment

                          • Pisobiker
                            S2Forum Extremist
                            • Jul 2003
                            • 1175
                            • Country: Finland

                            #43
                            Must also be seen loss at what kind of boost !
                            If boost increases losses do as well

                            Anyway I got my big IC a couple of weeks ago which seem almost the same as these ones (600 x 300 x 76 core).
                            I'm modding endtanks and building a specific crossmember for it. When I'll be done I'll post some pics.


                            Ciao

                            Marco


                            Originally posted by S2central.net
                            I very much doubt it has 0.2psi pressure loss - the best air/air intercoolers in the Garrett catalog have a 0.9psi loss... A nominal figure of 2psi loss on the intercooler is a good rough guide.

                            Comment

                            • martinjs
                              S2Forum Possessed
                              • Jul 2003
                              • 3205
                              • Country: England

                              #44
                              I'd say ive lost 0.05-0.1bar @ full boost, it certainly pulls like a train though.
                              i was going to cut one end tank off and turn it 180deg then weld back on, to reduce the inlet tract a bit but have left it as it is for the moment.

                              martin

                              Comment

                              • audiman
                                S2Forum Freak
                                • Jul 2003
                                • 4827
                                • Country: United Kingdom

                                #45
                                Martin, have you got any dimensions close up pics etc of the crossmember. Im getting a local company to me give a qoute for making up an IC of the same size with the end tanks modded for better hose positioning.
                                sigpic
                                Tom C - www.rcmr.co.uk
                                Audi UR Quattro
                                Audi 100 C3 2.0 5 cyl 115ps
                                Audi S2 - 07k engine project aiming for 800ps
                                Audi B5 RS4 645ps 911nm

                                Comment

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