Project: 200,000 mile rebuild with pics

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  • shark_90
    S2Forum Extremist
    • Mar 2007
    • 1475
    • Country: United Kingdom

    #1

    Project: 200,000 mile rebuild with pics

    Once I'd decided to keep my Avant I decided that it was time to give it a bit of a freshening up.

    I'd not driven the car for a while and it was full of water on the driver's side. Bonnet cable grommet again So I fixed it (it must have moved) and cleared the car out.

    I drove the car over to AV Performance as this is the first proper strip down I've done. Timing didn't really go to plan as other things took priority and Ben only has one ramp there but we managed to get as far as taking the pistons out while I was there. Engines fascinate me and it was pretty amazing to see inside and be able to see how it all actually works.

    A few pics:

    Head off:


    Block:


    Cleaned head:


    Head components - the inlet valves were very clean! Always treat it to good fuel:


    One of the bores - can still see the crosshatching and no lip at all. I was impressed!


    Bearing shells - in pretty good nick too


    Corrosion in the block - always use G12+ gents


    Pistons


    Minging oil sump - probably a mixture of rubbish oil, missed oil changes and exhaust gas getting into the oil as the rings on cylinder 3 were set incorrectly from the factory!


    The car should be back together this week and a replacement turbo and exhaust manifold will be fitted. Some of you may remember that it was letting a puff of smoke out on gearchange - this turned out to be worn valve stem oil seals. The turbo is perfect with no play in the shaft whatsoever but I've already bought another one which was refurbed not long ago, so I'll fit that one rather than the original.

    I'm pretty amazed at how solid these engines really are.. I don't think mine was looked after at all prior to my ownership and while I'm mechanically considerate and make sure it's properly serviced, it has done several trackdays, a 'Ring trip and two intensive jaunts across Europe.

    Should be good for another 200,000 miles once it's all back together. I'm treating it to a new exhaust as I sold my Milltek when I thought I was going to sell the car. I have a lovely Evo 8 Recaro interior in there now and I will start to sort the bodywork over the next 12-18 months.

    Next on the list is a set of decent track wheels and to get my 17" Avus II's refurbed. Silver or anthracite? I can't decide

    Cheers for reading.
    Attached Files
    Last edited by shark_90; 24 August 2009, 10:39.
    1994 Audi S2 Avant - in pieces
    2006 Skoda Octavia vRS 2.0TFSi - goes fast
    1985 Audi 90 quattro - is wet

    Don't forget the East Midlands Meet -Last Tuesday of every month at 7:30pm just off M1 J28!![/COLOR]
  • gavs20v
    S2Forum Possessed
    • Sep 2004
    • 3057
    • Country: United Kingdom

    #2
    its definitley in safe hands with Ben. Good work. Id go with anthracite btw
    Gav
    S2 Cabriolet.........

    Comment

    • Azman
      S2Forum Possessed
      • Sep 2005
      • 3205
      • Country: United Kingdom

      #3
      Nice, one question though........

      How much did the strip down and rebuild on the engine cost???

      Cheers

      Az
      Dark Grey Avant
      RS2 FARB
      Powerflex Front wishbone bushes
      Alloy Subframe Bushes

      Comment

      • Azman
        S2Forum Possessed
        • Sep 2005
        • 3205
        • Country: United Kingdom

        #4
        Ooo also did you have the block cleaned to remove any of the corrosion???
        Dark Grey Avant
        RS2 FARB
        Powerflex Front wishbone bushes
        Alloy Subframe Bushes

        Comment

        • shark_90
          S2Forum Extremist
          • Mar 2007
          • 1475
          • Country: United Kingdom

          #5
          Originally posted by Azman
          Nice, one question though........

          How much did the strip down and rebuild on the engine cost???

          Cheers

          Az
          Ben and I are working together on a few things so you'd have to ask him for a price I'm afraid!

          The corrosion will be sorted out before it goes back together.
          1994 Audi S2 Avant - in pieces
          2006 Skoda Octavia vRS 2.0TFSi - goes fast
          1985 Audi 90 quattro - is wet

          Don't forget the East Midlands Meet -Last Tuesday of every month at 7:30pm just off M1 J28!![/COLOR]

          Comment

          • Bram
            S2Forum Fiend
            • Aug 2006
            • 2582
            • Country: Netherlands

            #6
            Looking in good shape that engine!

            Comment

            • dest
              S2Forum Freak
              • Feb 2006
              • 4287
              • Country: England

              #7
              I would like to do something similar to mine, its at 175k ATM, so still plenty of life in it yet.
              Would be interested in a rough ballpark figure if possible.
              Ben, hoses will be in the post tomorrow morning, really sorry for the delay!

              Comment

              • shark_90
                S2Forum Extremist
                • Mar 2007
                • 1475
                • Country: United Kingdom

                #8
                I'll ask for a ballpark figure!
                1994 Audi S2 Avant - in pieces
                2006 Skoda Octavia vRS 2.0TFSi - goes fast
                1985 Audi 90 quattro - is wet

                Don't forget the East Midlands Meet -Last Tuesday of every month at 7:30pm just off M1 J28!![/COLOR]

                Comment

                • Sonic
                  Administrator
                  • Jul 2006
                  • 5514
                  • Home: United Kingdom Current: England

                  #9
                  Brilliant pics! Great to see the inside of these things.
                  S2Forum.com Administrator

                  Comment

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