Integrated Engineering 2008cc 4-pot stroker build

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • speeding-g60
    S2Forum Extremist
    • Aug 2008
    • 1186
    • Country: United States

    #1

    Integrated Engineering 2008cc 4-pot stroker build

    so, as some of you know i smoked the last motor... i mis-shifted and spun it free-revving to 11,495 rpm. not good. still, after that, i ran 3 more 10 sec passes and then i popped a window in the block when i pushed 3rd gear to 9200 out the back door for 10.7 @ 138. at least that run counted for one of my 9 second 1/4 mile license passes LOL.

    Pete and Dave really helped out with this to get parts, get them here in quick time, so we can build this motor. all of these parts arrived today, we would have had them earlier if we had our minds made up on what we wanted to do this time around. so this is just a little thread to document what it takes to put an Integrated Engineering 1.8T 20v 2.0L Stroker Kit (06A) together.

    we started off with a standard 06A block. it is at the machine shop getting fitted with the Billet mains i had in the last motor, hoping to be able to salvage those and the girdle. if not savable, no big deal.

    parts we got from IE include;

    FSI crank, 92.8mm stroke, with the oil pump gear.
    JE pistons, coated on tops, 83mm bore, 8.5 : 1 compression.
    JE Tool Steel pin option, internally tapered and thicker walled.
    Integrated Engineerings' own rods, with ARP 625 bolt upgrade and rifle-drilled option as well.
    coated bearing set.
    the Integrated Engineering large bore headgasket.

    other bits and pieces we got for the build include a custom two-hole drilled crank gear (available if you call and ask i am sure), some Supertech valves, and the shims for the solid lifter head will be coming too once we know what we need beside some more time. we WILL be using the FW dowel pin kit if it is available in time, BTW.

    i am going with an off-the-shelf, always available kit this time because i have no time to get this together. i may have went something else if i had all winter to do it, then again maybe not. plus, i tend to push things a little i guess, and i tend to be hard on parts. so lets see where we get with this.

    Joey Marstall, owner of Double J Motorwerks in Portland OR is doing all of the assembly, and is managing all of the parts acquisition and facilitating the machine work. Joey is also considered my Pit Crew chief, if i had a crew haha.

    so here are some parts to look at, because we all like pictures. even though you guys here are mainly I-5 guys, just add one set in your mind


    the crank;









    the rods;













    the pistons;













    headgasket;



    and stuff all layed out;







  • Greg_S
    Administrator
    • Jul 2003
    • 12430
    • Country: United Kingdom

    #2
    good luck with the new build. When do you expect to be back up and running?
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #3
      Good luck with the build, should help with the bhp a little if it's got a few more CC

      Just out of interest, could you have fitted a 95.5 diesel crank? I know this is an option for the tall block 2.0 engines but perhaps not for a 1.8t.
      Last edited by Rusty; 4 August 2010, 08:02.
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • pixsaudisex2
        S2Forum Possessed
        • Sep 2004
        • 3110

        #4
        Nice..

        Comment

        • Jamo
          Retired OG Mod
          • Mar 2004
          • 21750
          • Country: United Kingdom

          #5
          92.8 gives better revving response over the 95.5

          Comment

          • GazzaG60
            S2Forum Freak
            • Mar 2007
            • 4133
            • Country: United Kingdom

            #6
            so do you think you are finding the limits of the block now?

            where are the weakneses at this level?

            Comment

            • Jamo
              Retired OG Mod
              • Mar 2004
              • 21750
              • Country: United Kingdom

              #7
              Be interesting to see this finished. Audiman has a stroker 1.8t out to 2.0 litre from eurospec in his Golf Mk2, suppose to be a riot

              Comment

              • JP
                S2Forum Extremist
                • Mar 2007
                • 1858
                • Country: United Kingdom

                #8
                Personally would not have opted for the fsi crank. Seen two of those snap now on motors less than 600bhp. Great cheap option for upto a 500whp motor but not reliable when pushing rpm, boost and hp as the casting is just not upto the shockloading of racing the quarter with high boost.

                Also make sure you program the ECU for a soft cut limiter and hard cut limiter to stop it happening again. That way the only issues you'll ever have are drivetrain itself.
                UrS6 Stroker + HTA3586 =

                Comment

                Working...