RS2 Rear Brakes on Coupe

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  • Audi_CQ
    S2Forum Maniac
    • Mar 2004
    • 940
    • Country: Norway

    #46
    Originally posted by The Spanish
    Don't worry Roger. They are both machined to 14 now so everything correct.
    Only problem left is figure the best way for the hand brake cable to go.

    Can't wait to test it
    The RS2 hand brake cables are too long so I'm crossing them under the rear diff to make it fit. Maybe not the best solution, but it works

    Take care when testing the first time. Without a pressure regulator there are a lot of rear brake bias. If you got the big reds in front it will maybe be a little better. I've got the 322mm disks, but only the org. small RS2 calippers. I've found that light braking while turning a bit will make rear really loose. Have had a couple of rear end drifts at 150+ km/h. Luckily easy to handle, but make passengers a bit nervous
    Test at a safe place

    Comment

    • The Spanish
      S2Forum Maniac
      • Nov 2003
      • 719

      #47
      Thanks great fun

      I will test safely also because FARB will not arrive in 1 month so only Whiteline RARB
      I do have big reds up front.

      Cheers.
      94' RS2 Coupe TT (Twin Torsen )

      Comment

      • Audi_CQ
        S2Forum Maniac
        • Mar 2004
        • 940
        • Country: Norway

        #48
        Originally posted by The Spanish
        Thanks great fun

        I will test safely also because FARB will not arrive in 1 month so only Whiteline RARB
        I do have big reds up front.

        Cheers.
        Mine was loose even without rear ARB so take care.....
        Don't use Nurburgring as first test track

        PS! The biggest gain in braking performance I've found with this rear setup is on slippery ice(without rally studs) Now the rears brakes as much as the front. Before rear brakes did nothing when using the soft brake touch that you have to on wet ice.

        Comment

        • The Spanish
          S2Forum Maniac
          • Nov 2003
          • 719

          #49
          Roger, I have everything almost finished.

          Have small problem that you can answer me.
          Am I suppose to use those two metal pieces when mounting everything? (see picture)

          Cheers
          Attached Files
          94' RS2 Coupe TT (Twin Torsen )

          Comment

          • Audi_CQ
            S2Forum Maniac
            • Mar 2004
            • 940
            • Country: Norway

            #50
            Originally posted by The Spanish
            Roger, I have everything almost finished.

            Have small problem that you can answer me.
            Am I suppose to use those two metal pieces when mounting everything? (see picture)

            Cheers

            I think they are some sort of dust/ABS-sensor protection. I ruined mine when I took them out and haven’t tried to replace them. If they foul the CV joint just remove them

            Cheers,
            Roger

            Comment

            • The Spanish
              S2Forum Maniac
              • Nov 2003
              • 719

              #51
              Roger, Mine where fouling big time. We tried to turn the wheel by two person and it was impossible. Here is a pic.
              Attached Files
              94' RS2 Coupe TT (Twin Torsen )

              Comment

              • The Spanish
                S2Forum Maniac
                • Nov 2003
                • 719

                #52
                Without them everything seems good. Will test drive today at last.

                They look good though
                Attached Files
                94' RS2 Coupe TT (Twin Torsen )

                Comment

                • The Spanish
                  S2Forum Maniac
                  • Nov 2003
                  • 719

                  #53
                  Ok.

                  Project is finished after unexpected problems.
                  Clearences in my car were tenths of milimiter worst than Roger's so my wishbones was rubbing the inside of the disk a bit. Some machining need it to be done.

                  I suspect if using second hand disks (slimmer) there will not be any problem.

                  In the picture you can see how it has been machined.

                  At the end is working find but have not full brake waiting for them to adapt correctly as pads and disks are new.

                  Cheers and I hope this helps other guys.
                  Attached Files
                  94' RS2 Coupe TT (Twin Torsen )

                  Comment

                  • The Spanish
                    S2Forum Maniac
                    • Nov 2003
                    • 719

                    #54
                    Now the finished result.
                    First a pic of the front
                    Attached Files
                    94' RS2 Coupe TT (Twin Torsen )

                    Comment

                    • The Spanish
                      S2Forum Maniac
                      • Nov 2003
                      • 719

                      #55
                      And now the matching rear
                      Attached Files
                      94' RS2 Coupe TT (Twin Torsen )

                      Comment

                      • The Spanish
                        S2Forum Maniac
                        • Nov 2003
                        • 719

                        #56
                        And last the important bit:


                        Many many thanks to Roger (Audi_CQ) for all your help and support even during bad times

                        Could not have done it with out you

                        You know you have a round o beers waiting for you in Madrid

                        Cheers and many thanks again.
                        94' RS2 Coupe TT (Twin Torsen )

                        Comment

                        • Jeffer
                          S2Forum Fiend
                          • Jul 2003
                          • 2057
                          • Country: Netherlands

                          #57
                          That look excellent!!! What a great look.
                          Cheers mate!
                          RS2 Black - stock 315 HP
                          RS2 RS blau - stock 315 HP
                          Sport Quattro - 1005 HP
                          High Octane website

                          Comment

                          • DJ-ROY
                            S2Forum Maniac
                            • Dec 2004
                            • 710
                            • Country: Netherlands

                            #58
                            very very nice
                            RS for ‘Rennsport’ - ‘Motorsport’ in German

                            Comment

                            • Audi_CQ
                              S2Forum Maniac
                              • Mar 2004
                              • 940
                              • Country: Norway

                              #59
                              Nice to see it all finished Wish all my parts(struts, calippers & wheels) had such a nice finish. Looks great

                              Didn't exactly go as smooth as planned/I said it would, but hopefully all problems will be forgotten the first time at a track day Custom parts are ..... well custom.
                              The worst after all was the delay in the mail. That scared me , but package, thank god, got there in the end....

                              Cheers,
                              Roger

                              Comment

                              • Henka
                                S2Forum Maniac
                                • Nov 2004
                                • 585
                                • Home: Sweden

                                #60
                                One question though - when you mackine the rear uprights you end up with very little thickness on the outer lip. Pressing on a steel ring only solves part of the problem. Any concerns that it might break? I mean, the outer lip is there for a reason.

                                Comment

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