5cyl engine, 60-2 without hall - wasted spark, how to

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  • button
    S2Forum Fanatic
    • Dec 2007
    • 99
    • Country: Poland

    #1

    5cyl engine, 60-2 without hall - wasted spark, how to

    Hi.
    I have problem with configure 60-2 trigger without hall in 5 cyl engine on VEMS.
    Do you have any sugestion to it?
    I'm thinking about run it like a 10cyl engine in wasted spark (if 6 cyl can run on 60-2 without hall (something like 3 cyl engine) why 5 cyl can't?
    Audi 90 quattro '88 4.2V8 on VEMS
    Audi S4 C4 Avant 2.2T '92 @ 2,5TDI
  • prj
    S2Forum Zealot
    • Mar 2010
    • 6308
    • Country: Estonia

    #2
    Originally posted by button
    Hi.
    I have problem with configure 60-2 trigger without hall in 5 cyl engine on VEMS.
    Do you have any sugestion to it?
    I'm thinking about run it like a 10cyl engine in wasted spark (if 6 cyl can run on 60-2 without hall (something like 3 cyl engine) why 5 cyl can't?
    Because the ECU does not know engine phase.
    In a 4 stroke engine two revolutions are needed for a full cycle. The 60-2 trigger wheel has a missing tooth ONCE per revolution, because it is connected to the crankshaft.

    So how will you know in which phase you are without a sensor on the camshaft?

    10 cyl have continous injection (non-sequential), it just sprays all the time.
    http://tuner.ee - http://www.facebook.com/tuner.ee

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    • button
      S2Forum Fanatic
      • Dec 2007
      • 99
      • Country: Poland

      #3
      But vems can fire also when cyl isn't in the "work" phase, but in the exhaust phase, so why it shouldn't work???
      Audi 90 quattro '88 4.2V8 on VEMS
      Audi S4 C4 Avant 2.2T '92 @ 2,5TDI

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      • Jamo
        Retired OG Mod
        • Mar 2004
        • 21750
        • Country: United Kingdom

        #4
        This cannot be done, end of. google it MOTEC, VEMS, Haltech every ecu provider will tell you the same you can't run wasted spark on a 5 cylinder

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        • prj
          S2Forum Zealot
          • Mar 2010
          • 6308
          • Country: Estonia

          #5
          Originally posted by button
          But vems can fire also when cyl isn't in the "work" phase, but in the exhaust phase, so why it shouldn't work???
          VEMS is not only controlling spark, it is controlling fuel too.

          This has nothing to do with spark, how will it know when to inject? Or you want to run continuous injection with 5 cylinders injecting all the time?

          This is like _BASICS_ of Engine management.
          http://tuner.ee - http://www.facebook.com/tuner.ee

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          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #6
            why do you want to run wasted spark anyway?
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

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            • Kieron20V
              S2Forum Extremist
              • Mar 2008
              • 1505
              • Home: England Current: United Kingdom

              #7
              Originally posted by prj
              VEMS is not only controlling spark, it is controlling fuel too.

              This has nothing to do with spark, how will it know when to inject? Or you want to run continuous injection with 5 cylinders injecting all the time?

              This is like _BASICS_ of Engine management.
              But you can inject semi sequentially, and it will still run.
              Emisions and idle will be better with fully sequential injection where the injector is firing into a port on the intake stroke, but all the books I have read say that it doesnt matter when the fuel is injected, as long as it is the right amount in the port it will still be ingested, just with a small efficiency drop. At higher rpm and duty cycles, the injectors can be almost static anyway so they are not always firing into an open port.


              034 has configured 5 cyl cars to run configured as a 10cyl wasted spark engine. It is physically impossible to run 5 cyl wasted spark because no 2 cylinders are ever in the same tdc position.



              1994 URS4 Avant RS2+

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              • Kieron20V
                S2Forum Extremist
                • Mar 2008
                • 1505
                • Home: England Current: United Kingdom

                #8
                Originally posted by Error404
                why do you want to run wasted spark anyway?
                Its not actually possible to run 5cyl wasted spark, it is only configuring the ecu as 10 cyl wasted spark.
                1994 URS4 Avant RS2+

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                • prj
                  S2Forum Zealot
                  • Mar 2010
                  • 6308
                  • Country: Estonia

                  #9
                  Originally posted by Kieron20V
                  But you can inject semi sequentially, and it will still run.
                  Emisions and idle will be better with fully sequential injection where the injector is firing into a port on the intake stroke, but all the books I have read say that it doesnt matter when the fuel is injected, as long as it is the right amount in the port it will still be ingested, just with a small efficiency drop. At higher rpm and duty cycles, the injectors can be almost static anyway so they are not always firing into an open port.
                  Semi sequential would mean you are firing injectors in batches.
                  How would you set up batches on a 5 cylinder engine exactly?
                  You wouldn't really. You'd just spray all 5 at the same time.

                  Or in case how Bosch did it with CIS, is where all injectors were continuously open and it only altered the fuel pressure to meter fuel.

                  034 has configured 5 cyl cars to run configured as a 10cyl wasted spark engine. It is physically impossible to run 5 cyl wasted spark because no 2 cylinders are ever in the same tdc position.
                  Not strictly true. You could spark twice for every cylinder, on both the intake and the exhaust stroke and batch fire all 5 injectors.
                  This is a horrible setup though.

                  Either way, on any 4 stroke engine you /will/ need a camshaft sensor to determine phase if you want to run proper sequential injection. Ignition /can/ be done off of a 60-2 trigger wheel alone using the way I just described.
                  http://tuner.ee - http://www.facebook.com/tuner.ee

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                  • button
                    S2Forum Fanatic
                    • Dec 2007
                    • 99
                    • Country: Poland

                    #10
                    So how it work on Auditrigger configuration without hall?? Vems also have only signal from crank and it work (only sometimes triggee error).
                    Vems is realy stupid, if it can't use only 60-2 crank trigger to run 5 cyl, but it can use only 2 VR sensors on crank to run it....
                    Audi 90 quattro '88 4.2V8 on VEMS
                    Audi S4 C4 Avant 2.2T '92 @ 2,5TDI

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                    • Billman
                      S2Forum Freak
                      • Nov 2004
                      • 4129

                      #11
                      With Auditrigger Vems sees all sensors as Motronic. 135 for the angle, and Hall sensor + Crankshaft positioning sensor for cylinder position. If one fails then you get trigger errors.
                      Last edited by Billman; 22 March 2012, 09:41.
                      Go Holset or Go RS4

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                      • prj
                        S2Forum Zealot
                        • Mar 2010
                        • 6308
                        • Country: Estonia

                        #12
                        Originally posted by button
                        So how it work on Auditrigger configuration without hall?? Vems also have only signal from crank and it work (only sometimes triggee error).
                        It doesn't, unless you spark twice per revolution and fire all injectors at the same time.
                        Vems is realy stupid, if it can't use only 60-2 crank trigger to run 5 cyl, but it can use only 2 VR sensors on crank to run it....
                        I think you should read how engine management works. Or even how a four stroke engine works, before trying to use aftermarket ECM's.
                        http://tuner.ee - http://www.facebook.com/tuner.ee

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                        • Jamo
                          Retired OG Mod
                          • Mar 2004
                          • 21750
                          • Country: United Kingdom

                          #13
                          Vems can easily run 60-2, I think you should pay for a specialist to setup the ECU initially.

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                          • Billman
                            S2Forum Freak
                            • Nov 2004
                            • 4129

                            #14
                            Originally posted by Jamo
                            Vems can easily run 60-2, I think you should pay for a specialist to setup the ECU initially.
                            Yes, but he needs an extra signal for Crankhome.
                            Go Holset or Go RS4

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                            • prj
                              S2Forum Zealot
                              • Mar 2010
                              • 6308
                              • Country: Estonia

                              #15
                              Originally posted by Billman
                              Yes, but he needs an extra signal for Crankhome.
                              Any ECU does if you want to do sequential injection. Never mind stuff like camshaft adjustment etc.
                              http://tuner.ee - http://www.facebook.com/tuner.ee

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