Replacing Handbrake Cables

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  • iain1067
    S2Forum Maniac
    • Mar 2005
    • 984
    • Country: United Kingdom

    #1

    Replacing Handbrake Cables

    Thought it would best to start a new thread, should i wind the caliper piston back in before replacing these??? or is it ok just to plug and play with the new cables and adjust on the yolk?? My understanding of the caliper is that hand brake mech inside is set in relation to how the pads wear??? the pads are only 2k miles old.


    thanks


    Iain
  • Mikes2
    S2Forum Extremist
    • Jul 2003
    • 1704
    • Country: Scotland

    #2
    No. Do not reset the calipers.

    You'll need to use the footbrake to reset the pad positions each time you make an adjustment to the front yoke after you've fitted the cables.
    Mike

    http://www.s2-audi.co.uk

    Comment

    • iain1067
      S2Forum Maniac
      • Mar 2005
      • 984
      • Country: United Kingdom

      #3
      Oh whatt fun did i have yesterday doing the handbrake cables, that has to be one of the worst jobs i have done for many a year on a car. Took me 5 and half hours!!!!!!!!!!!!! there is extremely limited access to the adjusting yolk making it very difficult to get the new cables hooked on, the left side was the worst, the main problem is that audi in their wisdom decided to bolt on some kind of strengthening plate (for want of a better description) accross the 2 sides of the trannie tunnel, taking that off improved things a little but then there is metal that it bolts onto getting in the way.

      Handbrake is better now and the old cables were pretty nasty, very stiff, i haven't though got much adjustment left even with the new cables, i have a feeling it's the dreaded rear caliper syndrome that afflicts older cars, my fuel lines don't look too great either quite badly corroded.

      And do i ache, yeah baby i ache big time.

      Comment

      • Graham
        S2Forum Extremist
        • Jul 2003
        • 1622
        • Home: United Kingdom Current: Australia

        #4
        The worst part of the job i found was getting the exhaust off, then removed the prop and heat shields and presto mint access. The lot took about 2 hours, but doing it with the prop in place is a mare and i could see why it took 5.5 hrs, prop is only held in with 6 or 8 bolts at either end and 2 on the center bearing, then it just falls off.
        Everything should be made as simple as possible, but not simpler.--:Albert Einstein

        Comment

        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #5
          Now you see why my big rear brake project is on hold, cos it needs different handbrake cables. Total PITA... 5.5hrs is believable !


          Paul
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

          Comment

          • iain1067
            S2Forum Maniac
            • Mar 2005
            • 984
            • Country: United Kingdom

            #6
            The only way to improve access would have been to drop the prop off the rear diff, that would have given me an inch or 2 more to play with, but then that would have been difficult to get to all the bolts holding it on, not able to rotate it as the car was up on drive on ramps. The funny thing was i pretty close to throwing in the towel, hot tired filthy, and decided to give it one last go to get the right side cable on the yolk, i did it with my eyes closed trying to imagine it going on, and it did.

            Never again, next time i will pay someone to do it.

            Iain

            Comment

            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #7
              Dam, I wish I'd not read this now, as this is my job for today!
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                don't believe it Andy, its not that bad IME.
                drop the exhaust centre section at the rear end and the centre head shield, take the yolk completely off the pull rod and attach the cable eyelets, then its a piece of pi55 to thread the yolk back on the pull rod and away you go
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

                • AndyP
                  S2Forum Zealot
                  • Feb 2004
                  • 6049
                  • Country: England

                  #9
                  Well that was not nearly as bad as I thought. Took the exhaust and heat sheild off and access was quite good. Might pass the MOT now!
                  sigpic
                  1991 Audi S2 3B - 2.5 Stroker engine
                  1997 A6 2.5TDi quattro avant - C4
                  1976 RD250E / 350LC cafe racer

                  Comment

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