RS2 brakes big enough?

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  • Bowlerwell
    S2Forum Extremist
    • Sep 2005
    • 1052
    • Country: Scotland

    #1

    RS2 brakes big enough?

    There's an RS2 on pistonheads at the moment that claims, "The car also benefits from having the bigger 993 turbo brake upgrade with bigger calipers and drilled discs front and rear."

    Is this really necessary?
    Won't it just mean bigger bills when pads or discs need replaced?

    Thanks,
    JohnB
    John Bowlerwell
    Electronic Engineer

    Present:
    Nogaro Blue RS2 - TOE
    Previous:
    Kingfisher Blue S2 - UAA
    Volcano Black RS2 LHD - DEX
  • alg
    S2Forum Extremist
    • Apr 2004
    • 1160

    #2
    Yes and yes (but not much in it)
    Alastair
    RS2

    Comment

    • HPmuirt
      S2Forum April Fool
      • Apr 2005
      • 3014
      • Home: United Kingdom Current: England

      #3
      Yes, the pads will be more expense, but mainly because the numpty put x-drilled discs on so they will need to be changed more often X-Drilling the fronts is pointless, but the rears too, that is just plain stupidity

      Discs were originally drilled because early brake pad materials gave off bubbles of gass when heated to high temps (gassing out). The gasses become trapped between the brake pad and disc, preventing the friction contact required to slow you down. Thus holes were added to allow the gasses to vent away. This was a big advantage, but modern pads release virtually no gas.

      Also, contrary to popular belief, X-drilling actually increases the disc temperature (very slightly), but MOST importantly, it creates stress points, making the disc more likely to crack and on top of that it chews brake pads at a phenomenal rate.....think cheese grater Also, drilled discs are noisier and more likely to wear and cause uneven feeling brakes, causing vibration as they age.

      Question, F1 uses every technology available to them (until banned) and develops many more besides, so why don't F1, Indy, NASCAR X-drill? Also, why is X-drilling now being banned in more and more motor sports?

      The exception to the above is on bikes, where the discs are HUGE. Cracking/temp issues and pad wear remain, although much less due to the weight of the machine, but X-drilling is used to reduce the mass of the rotating parts.

      The current wisdom suggested that using grooved discs and pads is potentially worthwhile - certainly for track cars, but doubtful for road cars that only see the track a couple of times a year at best.

      Cutting thin, shallow slots across the face of the disc can clean the face of the pads, by reducing the glazed top layer which appears on the pad when heated to very high temps – normally only track temps though (i.e. me at Castle Combe ). The glazed layer does not produce the same friction as the normal pad material and therefore significantly impairs braking efficiency.

      Apparently, the likelihood of stress fractures is much lower with grooves compared to drilled, although still greater than standard discs of course.

      Cheers n

      Si
      Last edited by HPmuirt; 20 February 2007, 15:08.
      95 ABY S2 Coupe - Ragusa Green
      Subtle mods here and there


      2011 A5 3.0 TDi - Lava Grey
      With every option available (except a towball)

      Comment

      • alg
        S2Forum Extremist
        • Apr 2004
        • 1160

        #4
        The OEM porsche/audi discs are cast not drilled. But otherwise I agree not needed on road car with modern pads.
        I may change my mind about cost given new front pads DS2500 £130/pair with correct shims from audi £110/for four as there does not seem to be a direct porsche range complete alloy shim with 44mm/36mm anti vibration plugs !!!!!!!!!!!!!!!!!!!!!!!!!!!
        I know you can get the plugs at £2.50 a piece and reuse the shim before anyone tells me !! but I need to keep it simple for the local audi specialist
        Alastair
        RS2

        Comment

        • CliveH
          S2Forum Extremist
          • Jun 2005
          • 1319
          • Home: United Kingdom Current: England

          #5
          Cross-drilled discs

          You make some interesting points Si, which I can't fault (but those of you who know me will vouch for my Grade 1 in "Technically Challenged"... ), but it does raise the question then of what is the wisdom of, for example, Audi continuing to use cross-drilled (well cast) discs on the RS6+, RS4 B7...the list goes on (not to mention Porsche, BMW, Merc, Ferrari...) ???
          Last edited by CliveH; 20 February 2007, 15:25.
          Past: S2 ABY coupe RS2 spec with lots of mods, S4 B5 saloon, RS6 C5 saloon, S8 D2 FL, RS4 B7 saloon, S4 B6 avant

          Present: S4 B8 avant, MRC Stage 2

          Comment

          • Lloyd
            S2Forum Extremist
            • Apr 2006
            • 1559
            • Home: Wales Current: England

            #6
            Originally posted by CliveH
            You make some interesting points Si, which I can't fault (but those of you who know me will vouch for my Grade 1 in "Technically Challenged"... ), but it does raise the question then of what is the wisdom of, for example, Audi continuing to use cross-drilled (well cast) discs on the RS6+, RS4 B7...the list goes on (not to mention Porsche, BMW, Merc, Ferrari...) ???
            Perhaps, this is more of a cosmetic consideration? Big discs with holes in certainly 'look' sporty... Do they sell better than solid discs? "Go faster discs etc"

            Perhaps, one reason for cross-drilled discs reaching higher temperatures (than solid) is simply due to them having less mass? Marginally less metal to store energy, hence marginally higher temperature?
            RS2+ (now sold...)

            Comment

            • Fat Audi 80
              Super Moderator
              • Jan 2004
              • 10547
              • Country: England

              #7
              .... They look nice?





              ETA: Bollocs, beaten to it....
              The Perfectionist
              sigpic
              Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

              Comment

              • Smith_S2
                S2Forum Maniac
                • Feb 2007
                • 634
                • Country: Scotland

                #8
                would these fit an S2 with the right carriers?

                http://cgi.ebay.co.uk/PORSCHE-993-BR...QQcmdZViewItem

                just lost out on a house, money is going elsewhere.....on the S2!

                Comment

                • BRY
                  S2Forum Possessed
                  • Nov 2004
                  • 3755
                  • Home: United Nations Current: Vietnam

                  #9
                  Yes they will, ask about corrosion under the stainless guides before you buy them.
                  Then ask me for some 996s :mischeif:
                  Kingdoms are run by Kings, Dictatorships are run by Dictators.
                  England must be a Country. :mischeif:

                  Comment

                  • Flat on my back
                    S2Forum Fiend
                    • Jan 2007
                    • 2449
                    • Country: United Kingdom

                    #10
                    Discs

                    Plain discs, slotted pads, me being tight arsj!
                    Carlos.

                    On the look out for less bits for my s2 saloon project. Now supporting myself by shooting for my food. www.airgunforum.co.uk

                    Comment

                    • rs2315
                      S2Forum Maniac
                      • Jun 2006
                      • 867
                      • Country: United Kingdom

                      #11
                      Originally posted by Bowlerwell
                      There's an RS2 on pistonheads at the moment that claims, "The car also benefits from having the bigger 993 turbo brake upgrade with bigger calipers and drilled discs front and rear."

                      Is this really necessary?
                      Won't it just mean bigger bills when pads or discs need replaced?

                      Thanks,
                      JohnB
                      Standard calipers just fine.
                      It's all in the pads, get those right and you'll stop good enough
                      rs2315.
                      sigpic

                      Comment

                      • dan_b
                        S2Forum Possessed
                        • Sep 2003
                        • 3670
                        • Home: United Kingdom Current: England

                        #12
                        Originally posted by HPmuirt
                        Yes, the pads will be more expense, but mainly because the numpty put x-drilled discs on so they will need to be changed more often X-Drilling the fronts is pointless, but the rears too, that is just plain stupidity

                        Discs were originally drilled because early brake pad materials gave off bubbles of gass when heated to high temps (gassing out). The gasses become trapped between the brake pad and disc, preventing the friction contact required to slow you down. Thus holes were added to allow the gasses to vent away. This was a big advantage, but modern pads release virtually no gas.

                        Also, contrary to popular belief, X-drilling actually increases the disc temperature (very slightly), but MOST importantly, it creates stress points, making the disc more likely to crack and on top of that it chews brake pads at a phenomenal rate.....think cheese grater Also, drilled discs are noisier and more likely to wear and cause uneven feeling brakes, causing vibration as they age.

                        Question, F1 uses every technology available to them (until banned) and develops many more besides, so why don't F1, Indy, NASCAR X-drill? Also, why is X-drilling now being banned in more and more motor sports?

                        The exception to the above is on bikes, where the discs are HUGE. Cracking/temp issues and pad wear remain, although much less due to the weight of the machine, but X-drilling is used to reduce the mass of the rotating parts.

                        The current wisdom suggested that using grooved discs and pads is potentially worthwhile - certainly for track cars, but doubtful for road cars that only see the track a couple of times a year at best.

                        Cutting thin, shallow slots across the face of the disc can clean the face of the pads, by reducing the glazed top layer which appears on the pad when heated to very high temps – normally only track temps though (i.e. me at Castle Combe ). The glazed layer does not produce the same friction as the normal pad material and therefore significantly impairs braking efficiency.

                        Apparently, the likelihood of stress fractures is much lower with grooves compared to drilled, although still greater than standard discs of course.

                        Cheers n

                        Si
                        Aah, at last, someone who agrees with me point for point on disc technologies!
                        Ex S2 owner, now running around in an A4 Avant quattro...

                        Comment

                        • dan_b
                          S2Forum Possessed
                          • Sep 2003
                          • 3670
                          • Home: United Kingdom Current: England

                          #13
                          Originally posted by Bowlerwell
                          There's an RS2 on pistonheads at the moment that claims, "The car also benefits from having the bigger 993 turbo brake upgrade with bigger calipers and drilled discs front and rear."

                          Is this really necessary?
                          Won't it just mean bigger bills when pads or discs need replaced?

                          Thanks,
                          JohnB
                          There are those brake-fetishists who would argue that you can never have big enough discs and calipers, and on the whole they're right, although there are always other factors to consider, like disc mass, disc diameter, disc thickness, brake pad material, numbers of pistons in the caplipers, type of brake fluid, and how wide (and sticky) your tyres are.

                          I've never heard any S2/RS2 owner say that they were perfectly happy with stock brakes though, and of course Audi did offer a factory upgrade on the standard RS2 (304mm)...
                          Ex S2 owner, now running around in an A4 Avant quattro...

                          Comment

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