Brake (!) light issue.replaced many stuffs didn't fix.

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  • popdemonic
    S2Forum Extremist
    • Dec 2007
    • 1304
    • Country: Thailand

    #1

    Brake (!) light issue.replaced many stuffs didn't fix.

    Hi,

    My Urs6 ,Recently I was experiencing kind of the brake issue.I had been

    these kind of experiences a few years ago.I ended up with

    new Servo,Bomb and used PS Pump at that times.Now it seems

    here we go again.

    The symptom is everytimes when first start the engine the (!) light will

    stay on for a while or longer.sometimes one hit on the brake,the (!) will

    show up again.As my car is automatic tranny,The most annoying thing

    is I have to keep my foot on the pedal all the times when I'm in the high

    traffic. the (!) will show up with pulsating on the brake pedal(feel like

    the ABS is activating all the times.)

    I've done the Bomb test procedure.I've got 18-20 times.So I decided

    to get the new one from Paul Fernandez.It arrived yesterday and I

    finished the bomb job in the evening.one symptom is gone.I can apply

    more brake or hit the harder brake without any (!) comes on.but when

    I tried to simulate the situation.I engaged in "D" gear and keep the foot

    on the brake pedal.With a fews minutes later,The (!) light comes on

    and brake pedal pulsating again.It looks like the pressure couldn't

    sufficiently in the system.I also done the the bomb test and got

    somewhere 13-15 times.it has got lesser times compared to the stock

    bomb.

    So I hooked up the Brake Servo.I found out that my 3 years life Brake

    Servo has been gone.I found the dips of ps oil coming out the rubber

    boot.This early morning I replaced the Brake servo.It didn't fix the

    thing.

    The Bomb I got from Paul Fernandez.He's very helpful.but It seems I still

    couldn't hit the point.last times,I fixed the isue by replacing the used PS Pump.

    but the PS Pump gave me some hint at that times.the steering wheel became harder

    at that times when It's hot.I need to REV up the engine and It became lighter.So I

    replaced wit hthe used and FIXED all the things.

    Now It seems my steering pump is still functional.I have realized that inside the PS

    Pump has 2 seperated ports.one for steering wheel system and another is for braking

    assisted system.I have a very little greasy on the hos that running from the pump to

    the bomb.I'm pretty sure it is not the cause of this.

    I already cleaned up one banjo bolt which has an oil screen line that mounted on the

    bomb.But I never known how many banjo bolts with screen lines or any filters inside

    the system left.So i can hook them up and cleaning all the messed up.

    In case of the weak pump.Can I get the rebuild kits from the dealer.I'm going to DIY.

    Anyway,I'm on the way to replace all the system with vacuum Brake Servo from 100

    or A6 C4.everything is just bolt right up.I've seen many S-cars in local have done this.

    as it's much more cheaper ,easy to diagnose and service in long term.

    cheers,

    POP
    one of a few I5 from Asia.
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    Reservoir cap There's a low level sensor in it, either clean it or replace with a shiny new one.
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • popdemonic
      S2Forum Extremist
      • Dec 2007
      • 1304
      • Country: Thailand

      #3
      Originally posted by Rusty
      Reservoir cap There's a low level sensor in it, either clean it or replace with a shiny new one.
      Thanks for the inout Mates,Reservoir cap is fine.the (!) light will come off when

      It has recharged the pressure.
      one of a few I5 from Asia.

      Comment

      • popdemonic
        S2Forum Extremist
        • Dec 2007
        • 1304
        • Country: Thailand

        #4
        bump!!!

        Anyone know where to get the PS PUMP with the best price?

        what a differences between PUMP from GSF and Dealer?
        one of a few I5 from Asia.

        Comment

        • GT500
          S2Forum Fiend
          • Jun 2006
          • 2181
          • Country: United Kingdom

          #5
          Originally posted by popdemonic
          bump!!!

          Anyone know where to get the PS PUMP with the best price?

          what a differences between PUMP from GSF and Dealer?
          GSF one does 1000 miles and squirts its guts everywhere! Had two. Ended up with a second hand one and its perfect. Dealer new ones are very expensive!
          Are you sure there has been no ATF (red) fliud in the system at any time? It shafts everything over time, even if flushed out!
          Rob..
          94 RS2 Noggy,LHD,MTM map,18"cup 1s,245/35/18,Bilsteins,RS2 H&Rs,Cup splitter.
          87 UR 20v ABY
          97 S6 Avant
          96 A6 C4 2.5 TDI quattro avant,Ming,Wietec/eibach,chipped
          1967 Ford Mustang,Eleanor,460ci v8

          Comment

          • popdemonic
            S2Forum Extremist
            • Dec 2007
            • 1304
            • Country: Thailand

            #6
            Originally posted by GT500
            GSF one does 1000 miles and squirts its guts everywhere! Had two. Ended up with a second hand one and its perfect. Dealer new ones are very expensive!
            Are you sure there has been no ATF (red) fliud in the system at any time? It shafts everything over time, even if flushed out!
            GT500,

            It had ATF since 3 years ago.And I flushed it out since I had the brake servo and the bomb.The fluid now has all green.I'm going to flush the system again.

            My car is automatic tranny which means if the system is a bit down.the (!) will show up.especially,When I keep the foot on the brake pedal(it's normal situation for Automatic Tranny).If my car is Manual Tranny,I don't think there would be any problems for now.As I have not to step on the brake pedal when the car is in the high
            traffic.

            I also have no any idea for now yet.Replaced the bomb(could be the defective on brand new bomb!!?? don't think so.)I only have 2 major problems .one,brake light stay on when keep the foot on the pedal for a minutes.second,I got too low number when Doing the bobm test ~13 times on da new bomb.
            one of a few I5 from Asia.

            Comment

            • popdemonic
              S2Forum Extremist
              • Dec 2007
              • 1304
              • Country: Thailand

              #7
              bumping.

              here's the 3 years of BS.I just took them out this early morning.

              one of a few I5 from Asia.

              Comment

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