handbrake lever removal c4 a6 quattro. HELP!

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  • MGaz
    S2Forum Maniac
    • Feb 2008
    • 698
    • Home: United Kingdom Current: Wales

    #1

    handbrake lever removal c4 a6 quattro. HELP!

    Hi guys... Im trying to replace a broken handbrake lever on an Audi A6 c4 quattro avant tdi AEL.

    only problem Im having is, how do i get at the little 10mm nut on the end of the metal bar?

    It disappears into the transmission tunnel. Any advice on un doing it?

    Cheers.
    C4 A6 AEL avant quattro: daily

    TYPE-85 Coupe Quattro: clicky
    2.5L GTi engineering RE2500 190hp.180lb
    Schrick 272 cam
    C A C 2.5" T304 Exhaust
    ITG filter
  • UrS4boy
    S2Forum Obsessed
    • Feb 2006
    • 11859
    • Country: Canada

    #2
    C4 Emergency / Parking Brake PNs and info

    Originally posted by MGaz
    Hi guys... Im trying to replace a broken handbrake lever on an Audi A6 c4 quattro avant tdi AEL. only problem Im having is, how do i get at the little 10mm nut on the end of the metal bar? It disappears into the transmission tunnel. Any advice on un doing it? Cheers.
    This C4 eBrake post that I did *might* have the clues you seek:

    The Audi Enthusiast website. Forums for all Audis including A4, S4, A5, S5, A6, S6, allroad, A8, S8, TT, R8, Q5, Q7, 4000, 100, 200, v6, v8, vintage, local forums


    RS2'd 93 UrS4 5 spd sedan
    94 UrS4 V8 6 spd manual avant

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    • MGaz
      S2Forum Maniac
      • Feb 2008
      • 698
      • Home: United Kingdom Current: Wales

      #3
      Yeah.. Its the 'threaded rod' that Im trying to get to the nut, on the end of it. to remove it.
      Im on my phone atm and that link isn't loading for me for some reason :-/
      C4 A6 AEL avant quattro: daily

      TYPE-85 Coupe Quattro: clicky
      2.5L GTi engineering RE2500 190hp.180lb
      Schrick 272 cam
      C A C 2.5" T304 Exhaust
      ITG filter

      Comment

      • bunyoch
        S2Forum Enthusiast
        • Aug 2009
        • 110
        • Country: Scotland

        #4
        A box key in a socket on an extension makes the nut at the handbrake yoke nice and easy.
        02 A3 1.9tdi 130 sport quattro

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        • shaun5
          S2Forum Extremist
          • Mar 2007
          • 1610
          • Country: United Kingdom

          #5
          i get what you are saying, a deep socket isnt deep enough if the nuts are a long way up the thread.
          Im scrapping a S4 at the mo and got the prop and tin shields removed and even then it is a little restricted. My advice is clean the thread up best you can, loosen the first one and hope you undo it by hand.
          Maybe you can sacrifice a 10mm socket and long extension! instead of putting the extension into the socket, weld it to the outside, then the extra thread will pass through the socket

          Comment

          • andy10v
            S2Forum Zealot
            • Mar 2009
            • 5996
            • Country: Scotland

            #6
            Originally posted by bunyoch
            A box key in a socket on an extension makes the nut at the handbrake yoke nice and easy.




            A bit of insulating tape around the box key-socket stops it falling out. Long extension and you pop it in over the heat shields, the ratchet will be about the rear diff.
            Current-2004 Impreza PPP wagon

            Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
            Sold ABY-stock

            Comment

            • shaun5
              S2Forum Extremist
              • Mar 2007
              • 1610
              • Country: United Kingdom

              #7
              Originally posted by bunyoch
              A box key in a socket on an extension makes the nut at the handbrake yoke nice and easy.
              so that's what a box key is

              Not picking a fight but how would you lock the 2 nuts together when you do it back up? refit with a nylock nut and not worry about locking the 2 nuts?

              Im asking as i will be adjusting the handbrake on my S6 soon.

              Comment

              • andy10v
                S2Forum Zealot
                • Mar 2009
                • 5996
                • Country: Scotland

                #8
                Originally posted by shaun5
                so that's what a box key is

                Not picking a fight but how would you lock the 2 nuts together when you do it back up? refit with a nylock nut and not worry about locking the 2 nuts?

                Im asking as i will be adjusting the handbrake on my S6 soon.
                All the ones I have come across have had a single nylock nut, so no problems. (as per the diagram above, "hex nut self locking".)

                If it was a double nutted one I would just remove one, then the other and fit a nylock.

                Box keys (seem to be an old school tool, but they are dirt cheap and handy for a couple of situations like this)

                Current-2004 Impreza PPP wagon

                Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
                Sold ABY-stock

                Comment

                • UrS4boy
                  S2Forum Obsessed
                  • Feb 2006
                  • 11859
                  • Country: Canada

                  #9
                  Originally posted by MGaz
                  Yeah.. Its the 'threaded rod' that Im trying to get to the nut, on the end of it. to remove it. Im on my phone atm and that link isn't loading for me for some reason :-/
                  This one, only one nut that I can see:

                  RS2'd 93 UrS4 5 spd sedan
                  94 UrS4 V8 6 spd manual avant

                  Comment

                  • MGaz
                    S2Forum Maniac
                    • Feb 2008
                    • 698
                    • Home: United Kingdom Current: Wales

                    #10
                    Thanks everyone for your advice so far.

                    Looking at the picture above.. Will it be easy to feed the New/replacement threaded rod in to the hole and re attach the nut?

                    Or will it hang down and be hard to re attach after being removed?
                    C4 A6 AEL avant quattro: daily

                    TYPE-85 Coupe Quattro: clicky
                    2.5L GTi engineering RE2500 190hp.180lb
                    Schrick 272 cam
                    C A C 2.5" T304 Exhaust
                    ITG filter

                    Comment

                    • UrS4boy
                      S2Forum Obsessed
                      • Feb 2006
                      • 11859
                      • Country: Canada

                      #11
                      Originally posted by MGaz
                      Thanks everyone for your advice so far. Looking at the picture above.. Will it be easy to feed the New/replacement threaded rod in to the hole and re attach the nut? Or will it hang down and be hard to re attach after being removed?
                      You might want a helper, i.e. somebody up top in the passenger compartment feeding the rod at the end of the eBrake handle through the hole/grommet to the underbody while you are positioned under the car to guide the rod to its new home.

                      RS2'd 93 UrS4 5 spd sedan
                      94 UrS4 V8 6 spd manual avant

                      Comment

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