996 to S6

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  • Corey
    Banned
    • Sep 2003
    • 2793
    • Country: United Kingdom

    #1

    996 to S6

    Just thought I would show my work in progress for fitting 345x30mm discs to 996 Carrera (996.351.425 & 426) calipers to my urS6.
    It is NOT possible to fit this diameter disc to these calipers without either having the pad overhang the outer diameter or the caliper fouling the disc.
    Solution that I came up with was to machine the outer diameter down to 340mm, this has allowed perfect pad contact and plenty of caliper/disc clearance.
    I am fitting these within 8x17 Avus S6+ which have an ET40 so I should have no issue with clearance. (Will know more when I have the wheels in my sticky hands)

    Oh and I have stripped the original finish off the calipers and machine "quattro" onto them instead of "Porsche" they will be being painted red with white script.
    Attached Files
    Corey
    01636 822288
  • Corey
    Banned
    • Sep 2003
    • 2793
    • Country: United Kingdom

    #2
    Close up of the caliper
    Attached Files
    Corey
    01636 822288

    Comment

    • Corey
      Banned
      • Sep 2003
      • 2793
      • Country: United Kingdom

      #3
      And the brackets, this is how they came of the CNC miller, I am sending them for anodising to protect them.
      Attached Files
      Corey
      01636 822288

      Comment

      • Dutch_RsBlueS2
        S2Forum Addict
        • Sep 2003
        • 285
        • Country: Netherlands

        #4
        Damn, that Quattro on the caliper looks excellent man !!

        Do you mind if i do that the same way on my 8 piston brembo`s ? It really looks superb!

        nice upgrade

        Cees

        Comment

        • s2driveruk
          Super Moderator
          • Jul 2003
          • 12696
          • Country: England

          #5
          looking great for sure.....shame those 345's don't bolt straight up tho.
          sigpic

          1992 3b S2 Coupe

          Comment

          • Corey
            Banned
            • Sep 2003
            • 2793
            • Country: United Kingdom

            #6
            Originally posted by Dutch_RsBlueS2
            Damn, that Quattro on the caliper looks excellent man !!

            Do you mind if i do that the same way on my 8 piston brembo`s ? It really looks superb!

            nice upgrade

            Cees
            Sure copy away, I have no claim to the rights to it, I think Audi own's that one.
            If you have any issue getting it done I will gladly help.
            Corey
            01636 822288

            Comment

            • Henka
              S2Forum Maniac
              • Nov 2004
              • 585
              • Home: Sweden

              #7
              Now that's a big hunk of metal fo' sure...Those brackets are...huge...

              Comment

              • ThatGUY
                S2Forum Maniac
                • Sep 2004
                • 794
                • Country: United States

                #8
                That QUATTRO script is the coolest


                @Dutch_RsBlueS2 : what are those 8 pistons off of?

                Andrew
                //-\\ ((_)) //)) //

                Comment

                • Corey
                  Banned
                  • Sep 2003
                  • 2793
                  • Country: United Kingdom

                  #9
                  Originally posted by Henka
                  Now that's a big hunk of metal fo' sure...Those brackets are...huge...
                  You could say that, it (obviously) needs to be that big because of the original HP2 calipers, the pitch between the bolts is WAY bigger than the other calipers Audi use.
                  The billets started as a chunk of 75x50x205mm, always produces tons of swarf.
                  The most enjoyable part for me is the first cut and wondering whether I got the programming right on the CNC after that it is just ballet
                  Just got all the paint today, I am doing them red with white script, just for that RS2 look.
                  I will post images once done.
                  Corey
                  01636 822288

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #10
                    Nice logo on those calipers Corey... I was actually looking to procure so heavy duty vinyl stickers with that or a 4-ring'd OOOO logo (or even a Brembo sticker) for the pair of black 996 calipers that I recently got my mitts on...

                    I'll be removing the nasty Porsche logo when I refurb and paint the 996 calipers. Dang they are a nice caliper - so much lighter than they look.

                    Any special thoughts and procedures on painting these calipers ? I mean what paints and how do you propose the trick paintwork with a white legend for the logo ?

                    Might just refurb mine black without an eye-catching logo to maintain the sleeper car look, but with a set of RS6 replicas about to go on I'll break that theory and may as well have something else nice to look at behind them wheels...


                    Paul
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • Ski
                      S2Forum Fiend
                      • Jan 2004
                      • 2591
                      • Home: Poland Current: United Kingdom

                      #11
                      that logo is amazing!!!!

                      Did you do it yourself or through a company, i would be very intersted in having the quattro writing engraved on anything metal around the house
                      ABY Coupe
                      sigpic

                      Comment

                      • Corey
                        Banned
                        • Sep 2003
                        • 2793
                        • Country: United Kingdom

                        #12
                        Originally posted by S2central.net
                        Nice logo on those calipers Corey... I was actually looking to procure so heavy duty vinyl stickers with that or a 4-ring'd OOOO logo (or even a Brembo sticker) for the pair of black 996 calipers that I recently got my mitts on...

                        I'll be removing the nasty Porsche logo when I refurb and paint the 996 calipers. Dang they are a nice caliper - so much lighter than they look.

                        Any special thoughts and procedures on painting these calipers ? I mean what paints and how do you propose the trick paintwork with a white legend for the logo ?

                        Might just refurb mine black without an eye-catching logo to maintain the sleeper car look, but with a set of RS6 replicas about to go on I'll break that theory and may as well have something else nice to look at behind them wheels...


                        Paul
                        We can machine whatever you want, send me a PM and we will talk.
                        Corey
                        01636 822288

                        Comment

                        • Fat Audi 80
                          Super Moderator
                          • Jan 2004
                          • 10547
                          • Country: England

                          #13
                          Nice work! Nice Bracket, and fantastic QUATTRO logo!

                          Cheers,

                          Steve.
                          The Perfectionist
                          sigpic
                          Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

                          Comment

                          • Dutch_RsBlueS2
                            S2Forum Addict
                            • Sep 2003
                            • 285
                            • Country: Netherlands

                            #14
                            Originally posted by Corey
                            Sure copy away, I have no claim to the rights to it, I think Audi own's that one.
                            If you have any issue getting it done I will gladly help.

                            Thanks m8

                            I`ll let you know

                            Cees

                            Comment

                            • Dutch_RsBlueS2
                              S2Forum Addict
                              • Sep 2003
                              • 285
                              • Country: Netherlands

                              #15
                              Originally posted by Corey
                              Sure copy away, I have no claim to the rights to it, I think Audi own's that one.
                              If you have any issue getting it done I will gladly help.

                              Thanks m8

                              I`ll let you know

                              Cees

                              Comment

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