RS2 Alternator Problem

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  • RS2junkie
    S2Forum Addict
    • Mar 2011
    • 409
    • Home: Ireland Current: Bahrain

    #1

    RS2 Alternator Problem

    Hi Guys,
    Took the car out for a rare drive and noticed a nasty noise from the front, tracked it down to the alternator... quickly got louder and then the alternator sieved ! So now hunting for a new alternator.

    I see there are two options either Valeo or Bosch. Are they interchangeable ??

    Is there any alternators from other models which will fit, the RS2 ones are stupid expensive ?

    If anyone has a working alternator for sale please let me know..

    Thanks

    PAUL
  • Rikki Kitto
    S2Forum Zealot
    • Feb 2010
    • 6276
    • Country: England

    #2
    Give urquattrob81 a shout he might have one bud

    Comment

    • Tractor Dave
      S2Forum Zealot
      • Dec 2017
      • 5983
      • Country: Wales

      #3
      What have you got? Bosch or Valeo and what Amp rating is it? I think the fittings are the same as the S2 (ABY) but some listings for the RS2 quote a 200 amp unit. Mine is 180 amp (ABY S2 Avant).
      If you have a Bosch unit, any local Bosch service centre will do an exchange. That's what I did and the unit looks like brand new and comes with a 2 year warranty. From memory, I think it was £200. I could be wrong as I haven't had the joy of taking a good look under the bonnet of an RS2 yet
      Nothelle S2 Avant
      Black Ur project
      Silver Rs2 Project gone
      Ocianic Ur project gone
      S2 Coupe project gone
      Urs6 plus project gone

      Comment

      • Tractor Dave
        S2Forum Zealot
        • Dec 2017
        • 5983
        • Country: Wales

        #4
        Look similar?
        Nothelle S2 Avant
        Black Ur project
        Silver Rs2 Project gone
        Ocianic Ur project gone
        S2 Coupe project gone
        Urs6 plus project gone

        Comment

        • piotr
          S2Forum Extremist
          • Jul 2012
          • 1470
          • Home: Poland Current: England

          #5
          O would look for specialis who could rebuild it .i did have mine done and it was looking and working like brand new .cost about £100 from memory with 1year warranty.

          Comment

          • RS2junkie
            S2Forum Addict
            • Mar 2011
            • 409
            • Home: Ireland Current: Bahrain

            #6
            Hi Guys,
            Thanks for the replies.
            Rikki, thanks for the info I will give urquattrob81 a message,
            Tractor Dave, I tried hard to find a part number on the one in the car, took lots of pictures but could not identify if it is Bosch or Valeo... can you tell ? here are some of the pics...

            Thanks
            Paul
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            This gallery has 4 photos.

            Comment

            • Tractor Dave
              S2Forum Zealot
              • Dec 2017
              • 5983
              • Country: Wales

              #7
              Can't really tell from your pics. It's got to come off anyway so suggest you do that and have a proper look.
              Nothelle S2 Avant
              Black Ur project
              Silver Rs2 Project gone
              Ocianic Ur project gone
              S2 Coupe project gone
              Urs6 plus project gone

              Comment

              • RS2junkie
                S2Forum Addict
                • Mar 2011
                • 409
                • Home: Ireland Current: Bahrain

                #8
                Update ..

                Successfully fitted the following alternator to the RS2, 078903015F which is listed as for Audi A4 B5 A6 C5 2.4. It is rated at 120A. Needed to exchange the pully and the plastic back cover with the ones from the old alternator. Turns out there are many alternators with the same physical size.

                Removal & refitting is straightforward, just 3 bolts. it is probably only possible from below unless you want to remove the coolant hoses.

                Basic sequences,
                - Disconnect battery
                - Remove under tray,
                -Remove top radiator cover
                - Remove main battery cables from back of the alternator (two cables)
                -Remove small blue wire from back of the alternator (this is for the warning light), probably easier when the alternator is unbolted as access is difficult
                - Unbolt adjuster (top fixing point)
                - Remove belt
                - Unbolt two lower fixing bolts then wrangle it out from below...

                Tips when refitting,
                - Put bottom bolts in first to take the weight
                - there is a bush fitted to the lower rear fixing hole which should be pushed as far back as possible, it will make fitting easier
                - Worth ordering a new adjuster as the one I took off was quite damaged.
                - Refit new belt and adjust so the belt twists about 1 quarter, check the tension after a while, it might stretch.
                - Expect to need a new under tray fixing kit.....

                Alternator is working fine, pumping out 13.5 - 14v at idle and stead (unlike before), and no clanking noises...

                Hope this helps.

                Comment

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