Engine died twice...

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  • Lloyd
    S2Forum Extremist
    • Apr 2006
    • 1559
    • Home: Wales Current: England

    #31
    OK. Eventually got the codes checked.
    00515 Hall Sender G40, Sporadic: Short circuit to earth.
    00544 Maximum Boost Pressure Exceeded. Sporadic: Implausible signal
    00513 Engine Speed Sender G28 - No signal

    Full marks go to Rich (Hoffer76) for correct early diagnosis!
    RS2+ (now sold...)

    Comment

    • prj
      S2Forum Zealot
      • Mar 2010
      • 6308
      • Country: Estonia

      #32
      Yeah, replace the Hall sender, but first check it's wiring and connector and make sure they are OK.
      Pretty sure the other code is because it goes into limp mode without Hall sender signal, and that has much lower boost threshold.
      http://tuner.ee - http://www.facebook.com/tuner.ee

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      • Lloyd
        S2Forum Extremist
        • Apr 2006
        • 1559
        • Home: Wales Current: England

        #33
        OK - thanks for the tips. Apart from unplugging, plugging it back and a general visual is there anything specific I should do re the connector?
        RS2+ (now sold...)

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        • Lloyd
          S2Forum Extremist
          • Apr 2006
          • 1559
          • Home: Wales Current: England

          #34
          Originally posted by UrS4boy
          Lloyd: When you get the G40 Hall sender, there is a link to a DIY by Nate P (ImQuattro) in this G40 info post:

          http://forums.quattroworld.com/s4s6/msgs/22580.phtml
          Great link - thanks
          RS2+ (now sold...)

          Comment

          • prj
            S2Forum Zealot
            • Mar 2010
            • 6308
            • Country: Estonia

            #35
            The wires are usually not soldered to the pins inside the connector, they are just crimped.
            I would just try and solder them, that has fixed many MAF connectors for me in the past.
            http://tuner.ee - http://www.facebook.com/tuner.ee

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            • pixsaudisex2
              S2Forum Possessed
              • Sep 2004
              • 3110

              #36
              Spark plugs tight,

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              • Lloyd
                S2Forum Extremist
                • Apr 2006
                • 1559
                • Home: Wales Current: England

                #37
                OK. Fitted new Hall Sensor. Drove 65 miles and the engine died yet again.
                So, its seemingly random but the problem remains..

                Have inspected the loom Hall conector, looks ok. not yet managed to solder the connectors.

                Guess its back to the drawing board for ideas. will check codes again next week.
                I'm mid road trip to Spa so really hoping it doesnt get any worse...
                RS2+ (now sold...)

                Comment

                • 20Vcqdriver
                  S2Forum Maniac
                  • Jun 2007
                  • 829
                  • Country: United Kingdom

                  #38
                  Sounds similar to my issue. Does rev counter instantly drop to zero at same time. Just spent 4 hours checking all supplies to my ECU and removed and cleaned contacts on fuel pump relay too that looked a bit pitted. IF sensor and cable checks ok back to ECU pins then start checking all supplies and earths...
                  1986 Coupe q - 2281cc 3B, chargecooler, 2.75" exh & downpipe, ported head, water injection, CGR box, modified MD357 turbo, 440cc injectors, high power coil.
                  2004 A4 2.5TDi convertible, re-mapped to 180bhp
                  2011 A5 sportback 3TDi-Backbox delete, remap

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                  • prj
                    S2Forum Zealot
                    • Mar 2010
                    • 6308
                    • Country: Estonia

                    #39
                    Nightmare...
                    Yeah you need to start checking all the wiring.
                    http://tuner.ee - http://www.facebook.com/tuner.ee

                    Comment

                    • A80Avant
                      S2Forum Obsessed
                      • Sep 2005
                      • 10873
                      • Country: Greece

                      #40
                      good point on the fuel pump. wiring to that may have something to do with it.

                      Comment

                      • Lloyd
                        S2Forum Extremist
                        • Apr 2006
                        • 1559
                        • Home: Wales Current: England

                        #41
                        Originally posted by 20Vcqdriver
                        Sounds similar to my issue. Does rev counter instantly drop to zero at same time. Just spent 4 hours checking all supplnoies to my ECU and removed and cleaned contacts on fuel pump relay too that looked a bit pitted. IF sensor and cable checks ok back to ECU pins then start checking all supplies and earths...
                        No, the tacho and speedo keep working.
                        It might not be connected but the car also sounds like it has a missfire occasionally.
                        My bro thought it sounded like brief fuel starvation?

                        Wierd. I appreciate all the help and suggestions chaps.
                        RS2+ (now sold...)

                        Comment

                        • irishs2
                          S2Forum Fiend
                          • Apr 2009
                          • 2455
                          • Country: Ireland

                          #42
                          Is the 00515 error still showing up?
                          Eric

                          95 S2 Avant under rebuild.

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                          • Lloyd
                            S2Forum Extremist
                            • Apr 2006
                            • 1559
                            • Home: Wales Current: England

                            #43
                            Not had a chance to check again. Waiting on the eBay cables to arrive.
                            RS2+ (now sold...)

                            Comment

                            • prj
                              S2Forum Zealot
                              • Mar 2010
                              • 6308
                              • Country: Estonia

                              #44
                              Brief fuel starvation might mean the fuel pump relay is acting up or some problem with the wiring.
                              I remember your car being perfectly healthy when I mapped it Lloyd, so whatever it is, it is a recent problem.

                              If you have fuel starvation the car will start coughing and then slowly cut out. It will not be instant.
                              http://tuner.ee - http://www.facebook.com/tuner.ee

                              Comment

                              • Lloyd
                                S2Forum Extremist
                                • Apr 2006
                                • 1559
                                • Home: Wales Current: England

                                #45
                                Thanks for the advice Dmitri. Yes my car was indeed in tip top order.
                                Just need to get a fix on this issue. Car has now gone into limp mode.
                                Only seeing 0.7 bar max boost and feels very flat.

                                Any more ideas? Thanks.
                                RS2+ (now sold...)

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