Boost Test?

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  • stevieyid
    S2Forum Fiend
    • Apr 2005
    • 2251
    • Country: England

    #1

    Boost Test?

    Hi i am going to do boost leak test on my s2. I have a set of bungs that i got from blu_s2 who did explain how to do the test but i have forgotten where i have to put the bungs and how the test works. Can someone post a guide of how i go about testing? Im a bit of an amateur so pics would be good to . Cheers Guys
    3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)
  • robo
    S2Forum Fiend
    • Aug 2004
    • 2086
    • Home: Poland Current: England

    #2
    sigpic_________
    Rob

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    • unicomS4
      S2Forum Hobbyist
      • Feb 2004
      • 15
      • Country: United Kingdom

      #3


      More pix at ... http://www.unicomsystems.co.uk/kams4.htm

      Comment

      • stevieyid
        S2Forum Fiend
        • Apr 2005
        • 2251
        • Country: England

        #4
        Cheers for the link. I have read through and being the idiot that i am i still cant make out what i need to bung. I no u have to plug the hose going into the MAF thats where i will put the pressure in. What pressure shall i put in about 1.5bar? Sorry for questions but thanks for the advice
        3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

        Comment

        • stevieyid
          S2Forum Fiend
          • Apr 2005
          • 2251
          • Country: England

          #5
          sorry just looked at the link by unicom. Thanks for that where are the other two hoses i have bung in the s2 engine? cheers
          3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

          Comment

          • 4WheelDrifter
            S2Forum Zealot
            • Oct 2004
            • 5773
            • Country: Devon

            #6
            Here are the positions of the hoses you need to bung. 1.5 bar should be fine.
            Thanks to Fat Audi 80 and www.unicomsystems for the pic.
            Attached Files
            SS

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            • stevieyid
              S2Forum Fiend
              • Apr 2005
              • 2251
              • Country: England

              #7
              The only thing i have got to apply the pressure is my dads halfords tyre inflator will that be ok for the job? Thanks for the pics and the help
              3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

              Comment

              • stevieyid
                S2Forum Fiend
                • Apr 2005
                • 2251
                • Country: England

                #8
                Have i got this right basically u bung the three hoses put the pressure in about 1.5 bar from a garage air pump and then it should hold that pressure? cheers for the help
                3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                Comment

                • 4WheelDrifter
                  S2Forum Zealot
                  • Oct 2004
                  • 5773
                  • Country: Devon

                  #9
                  Yup. That's it. Listen and feel for hissing leaks.
                  To test the rest of the intake system including the throttle body hose, leave the MAF pipe bung and breather bung in place, and reconnect the hose shown in the picture.
                  Attached Files
                  SS

                  Comment

                  • stevieyid
                    S2Forum Fiend
                    • Apr 2005
                    • 2251
                    • Country: England

                    #10
                    that breather pipe is hard to get to. I got a little hose with clips either side on the breather pipe is that correct? i will do the test tomorrow thanks for the help
                    3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                    Comment

                    • stevieyid
                      S2Forum Fiend
                      • Apr 2005
                      • 2251
                      • Country: England

                      #11
                      Right I just tried to do a boost leak test using the three bungs. I put them in there relevant places as in the pic, tightened up the jubilee clips air tight. The only thing i could use to apply the pressure was my dads emergency halfords tyre inflator (the one u plug into your lighter) and although this is not the most powerful of inflators we left it on for five mins and still i got no reading on the gauge. I also tried another gauge which showed no pressure and also we even tried the gauges on a tyre which showed the right pressure. When i turned the inflator off u could hear air escaping very fast. It seemed as though it was coming from just behind the front bumper or something in that area. First question should have bunged something else? is there any suggestions as to what is happening? Thanks for your help.
                      3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                      Comment

                      • 4WheelDrifter
                        S2Forum Zealot
                        • Oct 2004
                        • 5773
                        • Country: Devon

                        #12
                        You need to use a better compressor, one that can flow more air. Most garages have one that's up to the task. Have you got the Mark H IC mod? It's common for boost to leak from the intercooler o-ring, and you'll hear air escaping from behind the bumper if it is.
                        SS

                        Comment

                        • stevieyid
                          S2Forum Fiend
                          • Apr 2005
                          • 2251
                          • Country: England

                          #13
                          no i dont i have heard about this and sounds like a worth while mod. I did leave the compressor for a long while and it has been used on tyres and pumped them up fine. The gauge did not move at all really and as soon as u stopped it u could hear air just rushing out. It seemed to be coming from the other end of the intake hose (or what i think is the intake hose) just to the side of the front rad. I got to learn all the terms im not making myself look the most intelligent
                          3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                          Comment

                          • S2central.net
                            Retired OG Mod
                            • Jul 2003
                            • 16590
                            • Country: Northern Ireland

                            #14
                            Those type of 'compressors' are not going to do the job. You need a proper compressor capable of flowing lots of air. A garage forecourt tyre inflator is perfect. Expect some strange leaks, sorry I meant 'looks'

                            Don't go past 1.5bar... if a bung works loose it'll have your eye out - en route to a geostationary orbit of the moon !!!!


                            Paul
                            Paul Nugent
                            Webmaster http://S2central.net
                            Administrator http://S2forum.com

                            1994 S2 Coupe ABY - aka Project Lazarus
                            2001 A6 allroad 2.5TDi - family tank
                            2003 S4 Avant 4.2 V8 - daily burble

                            Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                            There are only 10 kinds of people that understand binary - those that do, and those that don't

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                            • stevieyid
                              S2Forum Fiend
                              • Apr 2005
                              • 2251
                              • Country: England

                              #15
                              Rigfht i finally got myself down to my garage to do a boost leak test. First try and i nearly took my head off as the bung plugged into the maf hose shot off and just missed me. . So i tightened the clips and had another go. I went to about 20psi (the compressor only gave psi) and listened for leaks. I could hear quite loudly a hissing noise. It seemed to come from around the breather pipe area but it was hard to locate 100%. Can i just check i have plugged the breather hose correctly? what side do i plug it from? Also i fitted my boost gauge a little while ago. On full boost the gauge would shoot round and straight pass 20 psi. Now in first gear and second gear especially it only gets to about 17, 18 psi. Do u think this is a leak?
                              3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

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