Help me!!!! Ignition Fail! Low fuel pressure??? Failure 2341

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  • BlackBullet
    S2Forum Enthusiast
    • Mar 2004
    • 146
    • Country: Brazil

    #1

    Help me!!!! Ignition Fail! Low fuel pressure??? Failure 2341

    Hi people!

    I have an S2 Avant ABY, and one day my fuel pump stoped to work... than... I have changed for another S2 fuel pump (it wasn´t new.. but works well)... than have passed same days, than it cames with a little failure on the ignition... Normaly, when you need power... for exemple on an ascent! This failure was very quickly!

    What I have made!
    My car was with 70.000kilometers, with the original spark and sparkplugs... I bought new sparks and new sparkplugs!
    The fail occurs...

    This time... when I have tested... I went to the road.. and test the boost! When occurs the fail... We need to go slowly with the throtle!!! When you make WOT, at the pedal, than as a snapshot cames the fail and the ignition cut! My neck really do not like that move!

    So.. I passed the Blink Code.. and it cames the fail 2341!
    2341 fail says:

    - Lambda Sensor control Maximum or minimum limit exceeded!

    Can be because:
    - Low fuel pressure (<3.3bar) or High fuel pressure (>4bar)
    - Ignition system faulty
    - Intake air leak
    - Leak on exhaust
    - G39 Faulty!

    So...

    My Idle is strange to...
    It would stay at 800RPM, but it oscilate quickly to 700RPM, tha go up to 900RPM... a little strange!
    It´s like a cylinder fault!

    Than I thought that can be the POS or the Coil Packs!
    So.. to test...
    I have unpluged witch injector until the failure cames stable. I found that on cylinder 1!
    So... I have changed the POS... than if it was the Coil Pack at the first cylinder, the failure will stay at the cylinder 1.... If it was the POS.. the failure need to go to the cylinder number 4!
    Surprise.... It goes to Cylinder number 5!!!
    But it was quickly and hard to identify if the failure was at the cylinder 4 or 5!


    So.. On doubt, I have changed the POS!!! And... SURPRISE for ME.... The failure is there!!!

    The Coil Pack can´t be!!!

    Leak??? I really do not agree... because my problem is on idle!

    Can be Low pressure??? What is the syntom???

    This week, I want to buy a Fuel pressure instrument to measure this pressure... but.. any one can help me with another idea???

    Thanks a lot!!!!
    Rafael Pinto
    Audi S2 1994/1995 Avant - Black
    Audi RS2 1994/1995 - Black
  • BlackBullet
    S2Forum Enthusiast
    • Mar 2004
    • 146
    • Country: Brazil

    #2
    nobody?
    Rafael Pinto
    Audi S2 1994/1995 Avant - Black
    Audi RS2 1994/1995 - Black

    Comment

    • Mihnea
      S2Forum Extremist
      • Jul 2003
      • 1288
      • Home: Belgium Current: United Kingdom

      #3
      Boost leak.
      '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

      www.MRCTuning.com
      info@MRCTuning.com
      Workshop Directions

      Comment

      • BlackBullet
        S2Forum Enthusiast
        • Mar 2004
        • 146
        • Country: Brazil

        #4
        I'm not sure... because it heppends on Idle too... (without boost)!

        But a friend of mine, saw that the fuel pressure may be OK! Because if the problem occurs on Idle, and I can go out with the car out... than I have pressure on the fuel pipes!

        I agree with him!!

        It's right?
        Rafael Pinto
        Audi S2 1994/1995 Avant - Black
        Audi RS2 1994/1995 - Black

        Comment

        • urquattro-island
          S2Forum Extremist
          • Mar 2006
          • 1915
          • Home: Norway Current: Iceland

          #5
          check

          your hoses for leaks and your pressure relief valve, how about your fuel filter? dirty??
          japanischer industriabfall nein danke!!
          www.rackeltrim.se Icelandic Division

          Comment

          • BlackBullet
            S2Forum Enthusiast
            • Mar 2004
            • 146
            • Country: Brazil

            #6
            So.. my fuel filter is absolutely clean (NEW)!

            Now I really do not know what happends!!!

            I have reseted the ECU, and go out to test!
            With cold motor... my idle is @ 1000 RPM... some times goes up to 1200RPM but quickly, and than cames to @1000RPM!!!

            Than I went out and check the boost! I´ve got it!

            when I was on 3th gear, with my foot down on floor, near the 6500 rev cames the fail... The ignition simply cut!!!
            Than, when i make WOT, the car starts to kangorooing!

            I made the blinkcode, and this time I got 2224!
            I think that is the overboost protection...

            On my boost gauge, I have 1.3bar of boost! But I need to make new tests on it!

            What you think about?
            What part can make this problem??? N75???

            Cheers,
            Rafael Pinto
            Audi S2 1994/1995 Avant - Black
            Audi RS2 1994/1995 - Black

            Comment

            • AAH!
              S2Forum Addict
              • Jun 2004
              • 497
              • Home: United Kingdom Current: Bhutan

              #7
              Before you do anything else you really should pressure check the whole system, this includes all your turbo, air intake and vacum hoses to see if it holds pressure. It is not only air escaping you need to be concerned about but also unmetered air being sucked into the system, both will make your car run badly.

              Do a search on "boost leak" (also try using "leek" ) and "how to", there is a huge amount of info on this subject as most of our cars have suffered from it at some point.

              Angus
              formally RS2 +

              Comment

              • urquattro-island
                S2Forum Extremist
                • Mar 2006
                • 1915
                • Home: Norway Current: Iceland

                #8
                same as me

                had this problem and changed the pressure relief valve, got good then. may be the same??
                japanischer industriabfall nein danke!!
                www.rackeltrim.se Icelandic Division

                Comment

                • BlackBullet
                  S2Forum Enthusiast
                  • Mar 2004
                  • 146
                  • Country: Brazil

                  #9
                  what is this pressure relief valve??? I have searched about but nothing founded!
                  where it is located???

                  Some pics would help me fine!
                  Rafael Pinto
                  Audi S2 1994/1995 Avant - Black
                  Audi RS2 1994/1995 - Black

                  Comment

                  • AAH!
                    S2Forum Addict
                    • Jun 2004
                    • 497
                    • Home: United Kingdom Current: Bhutan

                    #10
                    Originally posted by BlackBullet
                    what is this pressure relief valve???
                    I think he means the wastegate, (the diaphram can split). You can pressure test this.
                    Or perhaps urquattro-island means the wastegate frequency valve (WGFV - N75).
                    formally RS2 +

                    Comment

                    • BlackBullet
                      S2Forum Enthusiast
                      • Mar 2004
                      • 146
                      • Country: Brazil

                      #11
                      I think that too.

                      But someone can tell me what happeds when we have a failure on the WG? or on WGFV???

                      Someone told me that when the WG is bad, we have less boost... either when the WGFV is bad!
                      This person is right?

                      So, if this person is right, than my fail need to be in other part. Because I gess my problem is "overboost protection", than something when fail needs to increese the boost!!!

                      May this occurs with the WGFV??? ou WG???


                      P.S. I have done the Output test on ECU! My WGFV clicks!!!
                      Rafael Pinto
                      Audi S2 1994/1995 Avant - Black
                      Audi RS2 1994/1995 - Black

                      Comment

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