Valves to piston gap

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  • desmo888
    S2Forum Addict
    • Oct 2003
    • 390
    • Country: United States

    #16
    Originally posted by newsh
    IMHO you should never "torque to spec" with old bolts, they are already stretched and may crack the block, I've seen it happen on Golf motors.

    Nipping it down to 50% on the old gasket should be enough to check clearances though, don't you think?
    Hmmm, I vever heard of a used stretch bolt cracking a block. Learn somethng new everyday, eh?

    50% would be fine now that you mention it. Excellent suggestion.
    Dave K.
    USA
    1991 e//S2 (home built S2 - the only way to get one in USA!)
    2001 S4

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    • Greg_S
      Administrator
      • Jul 2003
      • 12430
      • Country: United Kingdom

      #17
      Stretch bolts are a single use anyway and should be replaced each time
      Greg

      S2Forum.com Administrator & Webmaster

      '93 Coupe with a few tweeks

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      • desmo888
        S2Forum Addict
        • Oct 2003
        • 390
        • Country: United States

        #18
        Originally posted by Greg_S
        Stretch bolts are a single use anyway and should be replaced each time
        No need to replace them when you are going to remove them again right away. Just checking for clearance, gotta get your Play-Do out of the cylinder!
        Dave K.
        USA
        1991 e//S2 (home built S2 - the only way to get one in USA!)
        2001 S4

        Comment

        • Doug_RS2
          S2Forum Possessed
          • Jul 2003
          • 3847
          • Home: Scotland Current: England

          #19
          Originally posted by desmo888
          Just checking for clearance, gotta get your Play-Do out of the cylinder!
          Where does a grown man(without kids) find play-doh. I think I will use blue-tac with some oil on it to stop it sticking.

          I'm going to do this just for peace of mind and to know how much of a gap there is - thanks.
          S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

          Comment

          • desmo888
            S2Forum Addict
            • Oct 2003
            • 390
            • Country: United States

            #20
            Originally posted by Doug_RS2
            Where does a grown man(without kids) find play-doh.
            Sorry, with a 3 and 5 year old in the house Play-Doh is quite common.
            Good luck.
            Dave K.
            USA
            1991 e//S2 (home built S2 - the only way to get one in USA!)
            2001 S4

            Comment

            • s2avant
              S2Forum Fiend
              • Jul 2003
              • 2426

              #21
              Originally posted by Doug_RS2
              Where does a grown man(without kids) find play-doh.
              Imagination, Douglas. Me and the missus don't have kids but we have loads of toys (tin can alley, R/C cars, etc). Basically any kids toys we like the look of. We even have kandoo:eek2: . We've decided that if we don't get married we can have far more gadgets and fun stuff. Plus I get to spend what I like (can afford) on the S2 and she gets to buy shoes and handbags to her hearts content.

              Ben
              the best intentions are fraught with disappointment - gil grissom

              sigpic
              1994 ABY Avant - it's getting there

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              • desmo888
                S2Forum Addict
                • Oct 2003
                • 390
                • Country: United States

                #22
                Originally posted by s2avant
                Plus I get to spend what I like (can afford) on the S2 and she gets to buy shoes and handbags to her hearts content.

                Ben
                Just wait Ben - DINKs to SILKies, it will happen

                DINK - Dual Income No Kids

                Silky - Single Income Lots of Kids

                BTDT
                Dave K.
                USA
                1991 e//S2 (home built S2 - the only way to get one in USA!)
                2001 S4

                Comment

                • Mark Halligan
                  S2Forum Fiend
                  • Jul 2003
                  • 2001
                  • Country: England

                  #23
                  Doug,

                  you think you have worries about valve to piston gap.

                  I got my cylinder head back today after having the pressure test and valve work done and when they resurfaced it they had to take a massive amount off to get it straight .
                  The upshot of this is that it is on the limit (just) as stated in the Audi workshop manual, the head was warped apparently in a couple of directions.
                  Problem is I am using 7A inlet and exhaust cams and this certainly isn't going to help any clearance issues.
                  I am going to definately do something I think with the head gasket, with a new thicker laser cut centre piece possibly, @ Lee you have a PM.

                  If that goes well it'll be on another thread.

                  This tuning hobby is getting a bit expensive, bit pissed off at the moment :mad: .

                  Mark.
                  Mark - Modded

                  Comment

                  • Doug_RS2
                    S2Forum Possessed
                    • Jul 2003
                    • 3847
                    • Home: Scotland Current: England

                    #24
                    Mark - here is a pic of my head before it had 8 thou taken off. Can you show me a pic that shows were that line is on your head(that line will move more towards the centre of the chamber, the more that is machined off) - be interesting to see the difference.

                    Cheers
                    Attached Files
                    S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

                    Comment

                    • SteveH
                      Super Moderator
                      • Jul 2003
                      • 4460
                      • Country: United Kingdom

                      #25
                      Doug,

                      Here's a pic of my head. It's been skimmed at least once. I'm waiting for the engineering company to re-cut a valve seat and check it's face for warping. Should be up and running soon
                      Attached Files
                      91 Modded 3B
                      14 A6 Avant Black Edition

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                      • Doug_RS2
                        S2Forum Possessed
                        • Jul 2003
                        • 3847
                        • Home: Scotland Current: England

                        #26
                        That looks nice and shiny Steve

                        I am worried now - becasue yours does not have that edge (I highlighted in my pic) overlapping your seats? Is the correct or is your pic too shiny to see that edge

                        Did you do the polishing yourself? Any pics of your inlet ports?
                        S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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                        • Mark Halligan
                          S2Forum Fiend
                          • Jul 2003
                          • 2001
                          • Country: England

                          #27
                          OK just took some pics, here are some from different angles:
                          Attached Files
                          Mark - Modded

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                          • Mark Halligan
                            S2Forum Fiend
                            • Jul 2003
                            • 2001
                            • Country: England

                            #28
                            Another, probably not a good angle though:
                            Attached Files
                            Mark - Modded

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                            • Mark Halligan
                              S2Forum Fiend
                              • Jul 2003
                              • 2001
                              • Country: England

                              #29
                              And with valves dropped in:
                              Attached Files
                              Mark - Modded

                              Comment

                              • Doug_RS2
                                S2Forum Possessed
                                • Jul 2003
                                • 3847
                                • Home: Scotland Current: England

                                #30
                                how can you be pissed off Mark when your head looks like that - Just put it on your mantlepiece
                                S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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