I thought I would share this with you all after posting my findings on the Audifans forum. After a few people coming back with possible plug and coil pack problems I eventually found out what the problem was with the car:-
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My car has always seemed to have done this since I have had it - You floor it and after the lag it seems to surge on power a bit. Sometimes during acceleration it GLF! but it hesitates during this. It's now't too bad but it's certainly noticable.
Problem is, unless you have driven someone elses same car it's difficult to accertain what to expect from yours?
Maybe the car is down on power overall - maybe it fly's..... I just don't really know what to expect.
I had the F5DPOR's (plugs) out the other day (Now fitted some new ones - ED) and they are starting to get a little worn on the center electrode, it was certainly more than 0.6mm - more like 1mm!!
I tried to close them all up a little and seemed to succeed (didn't have a feeler guage at the time but it looked better than they where before I started). It didn't make much difference to the surging mind so I ordered a set of NGK Iridium plugs to see how they fair. If they are no good then a new set of Boscho's will have to be saught
Any ideas of what else could be causing this problem ?
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I think I may have found out as to what may be causing my hesitation problem.
I stripped down the air box tonight and found the following pipework (pic's below) connecting the cone filter to the MAF. The added piping is a considerably smaller bore than the bore diameter of the MAF plus there is a short connecting bend within the pipework that is even smaller and obviously air restrictive!
I will be taking a look at it tomorrow (Sat) to see what I can do to alleviate this problem?
Jim



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Well well well - I problem has been cured.
The pipes leading to the aftermarket air filter where indeed too darn small!!!
Upon measuring these pipes against the bore diameter of the MAF the MAF turned out to be 70mm and the added pipes where 55mm :evil:
Whoever fitted this modification want stringing up by the danglies and poking with a sharp stick !
I removed the complete original air box, the Apexi air filter was mounted inside it, and after a bit of stainless steel bracketary and a heat shield to keep the extreme heat from the turbo away from the intake, I mounted the filter right inline with the MAF as you can see in the below phoggies.
I also re-directed the cold air flow pipe, that comes from the front of the car, onto the new filter thus keeping away any heated air from the engine bay.
OMFG!!! what a difference this has made. The car is now SO much more powerful and SO smooth through the rev range.
Only problem with fitting the filter open like this and not in an air box is that the Recirc valve is now VERY noisy under operation (the Harry Halford, boy town racer DV whoosh noise) which I don't really like!

Found this orrible bit of steel pipe (another bloody restriction) shoved in the rubber pipe joining the MAF to the turbo inducer. It's now removed!




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My car has always seemed to have done this since I have had it - You floor it and after the lag it seems to surge on power a bit. Sometimes during acceleration it GLF! but it hesitates during this. It's now't too bad but it's certainly noticable.
Problem is, unless you have driven someone elses same car it's difficult to accertain what to expect from yours?
Maybe the car is down on power overall - maybe it fly's..... I just don't really know what to expect.
I had the F5DPOR's (plugs) out the other day (Now fitted some new ones - ED) and they are starting to get a little worn on the center electrode, it was certainly more than 0.6mm - more like 1mm!!
I tried to close them all up a little and seemed to succeed (didn't have a feeler guage at the time but it looked better than they where before I started). It didn't make much difference to the surging mind so I ordered a set of NGK Iridium plugs to see how they fair. If they are no good then a new set of Boscho's will have to be saught

Any ideas of what else could be causing this problem ?
----------------------------------------------------------------
I think I may have found out as to what may be causing my hesitation problem.
I stripped down the air box tonight and found the following pipework (pic's below) connecting the cone filter to the MAF. The added piping is a considerably smaller bore than the bore diameter of the MAF plus there is a short connecting bend within the pipework that is even smaller and obviously air restrictive!
I will be taking a look at it tomorrow (Sat) to see what I can do to alleviate this problem?
Jim
-----------------------------------------------------------------
Well well well - I problem has been cured.
The pipes leading to the aftermarket air filter where indeed too darn small!!!
Upon measuring these pipes against the bore diameter of the MAF the MAF turned out to be 70mm and the added pipes where 55mm :evil:
Whoever fitted this modification want stringing up by the danglies and poking with a sharp stick !
I removed the complete original air box, the Apexi air filter was mounted inside it, and after a bit of stainless steel bracketary and a heat shield to keep the extreme heat from the turbo away from the intake, I mounted the filter right inline with the MAF as you can see in the below phoggies.
I also re-directed the cold air flow pipe, that comes from the front of the car, onto the new filter thus keeping away any heated air from the engine bay.
OMFG!!! what a difference this has made. The car is now SO much more powerful and SO smooth through the rev range.
Only problem with fitting the filter open like this and not in an air box is that the Recirc valve is now VERY noisy under operation (the Harry Halford, boy town racer DV whoosh noise) which I don't really like!
Found this orrible bit of steel pipe (another bloody restriction) shoved in the rubber pipe joining the MAF to the turbo inducer. It's now removed!
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