cylinder head preperation

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  • timucin
    S2Forum Maniac
    • Nov 2003
    • 869
    • Country: Turkey

    #31
    i found out doing this type of work at home takes too much time; phone rings,friends come etc..
    i took the head to my friend workshop and almost finished it
    will post pics tomorrow..
    Quattro

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    • timucin
      S2Forum Maniac
      • Nov 2003
      • 869
      • Country: Turkey

      #32
      pics
      Attached Files
      Quattro

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      • timucin
        S2Forum Maniac
        • Nov 2003
        • 869
        • Country: Turkey

        #33
        pic2
        Attached Files
        Quattro

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        • timucin
          S2Forum Maniac
          • Nov 2003
          • 869
          • Country: Turkey

          #34
          3rd
          Attached Files
          Quattro

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          • timucin
            S2Forum Maniac
            • Nov 2003
            • 869
            • Country: Turkey

            #35
            4th
            Attached Files
            Quattro

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            • timucin
              S2Forum Maniac
              • Nov 2003
              • 869
              • Country: Turkey

              #36
              dunno why but they look ugly here ,however they are polished with naked eyes..
              Quattro

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              • Mark Halligan
                S2Forum Fiend
                • Jul 2003
                • 2001
                • Country: England

                #37
                Looks good Timucin, any shots of the exhaust side?

                Mark.
                Mark - Modded

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                • Mihnea
                  S2Forum Extremist
                  • Jul 2003
                  • 1288
                  • Home: Belgium Current: United Kingdom

                  #38
                  Timucin, the intake side CAN'T be polished, you'll be losing power and efficiency by doing so!!!! The intake side has to be rough, like 80-grit sand paper.

                  Only the exhaust side and the combustion chambers have to be mirror-polished.

                  HTH,
                  Mihnea
                  '98 Silver Grey 2.7T S4, dual 2.75" turbo back exhaust with no cats, FMIC, BIG injectors, 10 Bar motorsport fuel pump, modded RS4 turbos, tubular exhaust manifolds, custom intakes, RS4 MAF, Bilstein PSS9, H&R ARBs, 19" BBS CH, custom remap, 511 BHP/505ft-lbs

                  www.MRCTuning.com
                  info@MRCTuning.com
                  Workshop Directions

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                  • Stick Insect
                    S2Forum Fiend
                    • Dec 2003
                    • 2338
                    • Country: United Kingdom

                    #39
                    Originally posted by timucin
                    LOL;
                    i dont have a garage David;
                    i live in the city,sometimes even cant find place to park.my living room is the only place for the moment to do this stuff . Luckily i am not married yet and not planning in next 50 years..
                    A friend's father told him "Frank, think about getting married until you are 40, then forget all about it!"

                    The inlet ports need to be rough finished to cause swirl and help the fuel to be mixed well with the inlet charge I believe ( does that sound right mihnea?)

                    Some aircraft and racing car engines in America have their inlet/exhaust ports opened out by the use of abrasive 'mud' this is forced through and takes the rough edges off the ports. I can't remember if the St200 Mondeo had this done.

                    David

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                    • timucin
                      S2Forum Maniac
                      • Nov 2003
                      • 869
                      • Country: Turkey

                      #40
                      yep, i know intake side stuff, dont worry pls...

                      made a mistake but returnable...
                      Quattro

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                      • Ski
                        S2Forum Fiend
                        • Jan 2004
                        • 2591
                        • Home: Poland Current: United Kingdom

                        #41
                        while we are on the subjects of heads, my head is leaking, is it a simple proces of having it skimmed and new gaskets?
                        ABY Coupe
                        sigpic

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                        • Ski
                          S2Forum Fiend
                          • Jan 2004
                          • 2591
                          • Home: Poland Current: United Kingdom

                          #42
                          Bump
                          ABY Coupe
                          sigpic

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                          • Doug_RS2
                            S2Forum Possessed
                            • Jul 2003
                            • 3847
                            • Home: Scotland Current: England

                            #43
                            what do you mean by leaking?
                            S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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                            • Ski
                              S2Forum Fiend
                              • Jan 2004
                              • 2591
                              • Home: Poland Current: United Kingdom

                              #44
                              where the manifold fits onto the head (somewhere round there) water is leaking and i get anti freeze pouring down and it ends up on my oil filter (when i say its pouring i mean.. a little bit).

                              a mechanic who did the oil change said "bad new.. head leaking, gonna need head skimming and new gasket"... my reply was "if i fix it does that mean i will get more power?"

                              to be honest thats my reply to every problem.
                              ABY Coupe
                              sigpic

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                              • Doug_RS2
                                S2Forum Possessed
                                • Jul 2003
                                • 3847
                                • Home: Scotland Current: England

                                #45
                                If you had been running with one cylinder not working - as you have - the temperature differences across the head can cause it to warp or damage the gasket.

                                Better to fix it sooner, rather than later.
                                S2,RS2,S4 WB,RS4,S4 B8,RS6 C5,RS6 C6,R8

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