Another WOT fault finally resolved!!

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  • andre
    S2Forum Fanatic
    • Jul 2003
    • 65
    • Country: South Africa

    #1

    Another WOT fault finally resolved!!

    Hi all

    Just thought my experience with the well know overboost protection gremlin may be of interest to some out there who are also having this problem.

    My symptoms were fairly classic. Car would cut fuel supply sometimes if I used WOT in any of the higher gears (especially 5th). Car also did not pull evenly when under hard accel and felt "lumpy".

    I did all the usual things like check the codes (none), checked for leaks (some found and fixed), replace the DV etc. All made absolutley no difference.

    I then finally found a local crowd that really know their turbo cars (built their own turbo Toyota with a big hybrid KKK giving 235kw from the 4 cyl overhead can Toyota motor ). They also have VAGCOM !! Took the guy there 5 minutes and a spirited drive up the road to diagnose the wastegate as been incorrectly set and was overboosting to the tune of 1.2bar in 1st gear already. Another 30 minutes later and the car is back to factory spec.

    I now can really appreciate the S2 performance since the car has never really been right since I got it. The turbo guy suspects somebody had their fingers in the wastegate and ******ed it up.

    Anyway, worth a check if you have exhausted all other options. Apparently you can only check this with the VAGCOM unit on the seat next to you as you blast up the road (or use a dyno I guess).

    Now, where do I get those home fries again ??
    1995 RS2 Avant - Custom SS exhaust, Koni adjustables, Custom map, large grin ...
  • GandalfS6
    S2Forum Addict
    • Jan 2004
    • 332
    • Country: South Africa

    #2
    Andre, great to hear the problem is sorted!

    Can you perhaps give more details as to what they changed on the WG and what they test for with VAGCOM?
    1995 Silver S2 (ADU) Coupe
    2006 Porsche 997 Carrera S
    2006 Misano Red RS4
    2004 VW Touareg V8
    2007 Golf Mk1 Race Car
    2004 Mercedes Benz Vito 112CD

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    • andre
      S2Forum Fanatic
      • Jul 2003
      • 65
      • Country: South Africa

      #3
      Hi there

      The guy basically suspected a overboost problem based on my description so he set the VAGCOM up to read the boost and then floored the throttle in first gear. He stopped testing at that point as the car was already out of spec (1.2bar). He then made some adjustments to a hex screw that has now appeared in the top of my wastegate and basically set the car back to factory boost. I guess it all has to do with the wastegate position and tension on the spring, but not entirely sure. It sure worked!

      Andre
      1995 RS2 Avant - Custom SS exhaust, Koni adjustables, Custom map, large grin ...

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