Does this hose pop off any one elses S2?

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  • terrybullwon
    S2Forum Zealot
    • Mar 2006
    • 8782
    • Country: England

    #1

    Does this hose pop off any one elses S2?

    The metal intake pipe that runs across the cam cover?



    With samco's i found this very tight, now on two cars. One was even worse as it had new engine mounts.

    Cheers James
    Chef
  • stevieyid
    S2Forum Fiend
    • Apr 2005
    • 2251
    • Country: England

    #2
    Originally posted by terrybullwon
    The metal intake pipe that runs across the cam cover?



    With samco's i found this very tight, now on two cars. One was even worse as it had new engine mounts.

    Cheers James
    I wonder who's that could be
    3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #3
      Which hose, IC to X pipe or X pipe to TB? Had issues with both over the years, need to take your time when tightening the clamps to make sure that they're sitting right and are tight, as tight as you can get on a screwdrive handle with jubilees, I've found Mikalors pop off, must be due to less pressure with the larger band.
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • terrybullwon
        S2Forum Zealot
        • Mar 2006
        • 8782
        • Country: England

        #4
        Originally posted by Rusty
        Which hose, IC to X pipe or X pipe to TB? Had issues with both over the years, need to take your time when tightening the clamps to make sure that they're sitting right and are tight, as tight as you can get on a screwdrive handle with jubilees, I've found Mikalors pop off, must be due to less pressure with the larger band.
        Well spot on Sir!

        Its very tight indeed. And the intercooler to the pipe that runs across the cam case is subject to the engine moving

        I took Steve's pipe and extended it by over 30mm and now the clamping surface area has been increased it works 120% better
        Chef

        Comment

        • Rusty
          Super Moderator
          • Jun 2004
          • 18953
          • Country: United Kingdom

          #5
          The ABY pipe is better as it is longer and so flexes more with the engine.
          Cheers'en, AndyC
          1994 ABY Coupe - Projekt Alpinweiss

          Comment

          • terrybullwon
            S2Forum Zealot
            • Mar 2006
            • 8782
            • Country: England

            #6
            Originally posted by Rusty
            The ABY pipe is better as it is longer and so flexes more with the engine.
            This was done on a ABY The samco had only about 10-15mm grip on the pipe cold and about 4mm more when hot. Even If i adjusted both ends time and time again.
            Chef

            Comment

            • Rusty
              Super Moderator
              • Jun 2004
              • 18953
              • Country: United Kingdom

              #7
              Picture was a 3B, your car Terry if I'm not mistaken.

              You have to fit the X pipe end first, get the pipe sitting on the X pipe flange, it doesn't sit square unless you get it just tight enough to hold and then manipulate the pipe. Then get the hose sitting nicely on the X member and repeat
              Cheers'en, AndyC
              1994 ABY Coupe - Projekt Alpinweiss

              Comment

              • terrybullwon
                S2Forum Zealot
                • Mar 2006
                • 8782
                • Country: England

                #8
                Originally posted by Rusty
                Picture was a 3B, your car Terry if I'm not mistaken.

                You have to fit the X pipe end first, get the pipe sitting on the X pipe flange, it doesn't sit square unless you get it just tight enough to hold and then manipulate the pipe. Then get the hose sitting nicely on the X member and repeat
                Well this one did not fit properly at all but,

                now fits as i would say "it should do at both ends" . Why mess about all day when something is done right it only has to be done once and left alone just my two pence hey...

                Pictures later
                Chef

                Comment

                • lind4hl
                  S2Forum Fiend
                  • Jul 2008
                  • 2465
                  • Country: Sweden

                  #9
                  James, what have we learnt!!!

                  Wiggins, wiggins!!

                  One thing i've learned we are way behind the Scandinavians!

                  Comment

                  • Knight Rider S4
                    S2Forum Possessed
                    • Mar 2005
                    • 3541
                    • Country: Scotland

                    #10
                    I have fun with this to...first place I check when it comes to any leak testing ...
                    93 S2 Avant Parting
                    91 URQ RR
                    02 A4 tdi Avant

                    Comment

                    • terrybullwon
                      S2Forum Zealot
                      • Mar 2006
                      • 8782
                      • Country: England

                      #11
                      Well i have a hose with an extension already on if any one would like it PM me. It must be a comman problem. Worse if you have done your engine mounts so it sits higher for sure.

                      @wiggins LMAO!
                      Chef

                      Comment

                      • stevieyid
                        S2Forum Fiend
                        • Apr 2005
                        • 2251
                        • Country: England

                        #12
                        my car has 034 engine mounts that ant said raised the engine a little hence the reason why the roose hose was a very tight fit. James has sorted it for me though
                        3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                        Comment

                        • prosty
                          S2Forum Extremist
                          • Jun 2005
                          • 1114
                          • Country: Sweden

                          #13
                          Get an AAN TB they have longer neck so you can have a wider hose clamp , I have like 8 TB's in my garage hehe
                          2004 9-5 aero
                          2009 Subaru Legacy Diesel
                          1994 Toyota Supra Eurospec 6-spd LHD
                          3-4 Audis in parts

                          Comment

                          • moradi2k
                            S2Forum Hobbyist
                            • Jan 2009
                            • 19
                            • Country: Norway

                            #14
                            i like T-bolt clamps when normal clamps don't do

                            Comment

                            • prosty
                              S2Forum Extremist
                              • Jun 2005
                              • 1114
                              • Country: Sweden

                              #15
                              Yes those are powerful but with the 3b and aby spec TB they won't do the trick since the neck of the tb is too narrow.

                              It could work but it will go over the edge of the tb neck so you might damage to tb rubber / silicone
                              2004 9-5 aero
                              2009 Subaru Legacy Diesel
                              1994 Toyota Supra Eurospec 6-spd LHD
                              3-4 Audis in parts

                              Comment

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