Bosch 044 Fuel pump Coupe, Parts needed

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  • 4WheelDrifter
    S2Forum Zealot
    • Oct 2004
    • 5773
    • Country: Devon

    #16
    Originally posted by Eriksson
    IS there a restrictor in the stock 3b fuel connection ?
    No. It's the non-return valve you have just bought.
    SS

    Comment

    • Eriksson
      S2Forum Addict
      • Jul 2004
      • 329
      • Country: Sweden

      #17
      Yes i know, i didnt have one on my pump.
      I have orderd banjo + domed nut, it will arive tomorrow.
      sigpic
      Audi S2 Coupe - 92
      Koni + H&R. PowerFlex bushes. 3" Exhaust
      RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
      Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
      Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
      Best ET 2007 201m 8.15@140km/h
      Best ET 2008 402m 12.34@177km/h
      My Project
      http://www.s2forum.com/forum/showthread.php?t=16997

      Comment

      • S2central.net
        Retired OG Mod
        • Jul 2003
        • 16590
        • Country: Northern Ireland

        #18
        Got me wondering if I have the one way valve on my setup... I have the 044 pump built up in a new cradle ready to fit.
        Paul Nugent
        Webmaster http://S2central.net
        Administrator http://S2forum.com

        1994 S2 Coupe ABY - aka Project Lazarus
        2001 A6 allroad 2.5TDi - family tank
        2003 S4 Avant 4.2 V8 - daily burble

        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

        There are only 10 kinds of people that understand binary - those that do, and those that don't

        Comment

        • Eriksson
          S2Forum Addict
          • Jul 2004
          • 329
          • Country: Sweden

          #19
          the fitting i bought comes with the 044 standard.

          Spare part list from bosch see the attached file.
          Attached Files
          sigpic
          Audi S2 Coupe - 92
          Koni + H&R. PowerFlex bushes. 3" Exhaust
          RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
          Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
          Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
          Best ET 2007 201m 8.15@140km/h
          Best ET 2008 402m 12.34@177km/h
          My Project
          http://www.s2forum.com/forum/showthread.php?t=16997

          Comment

          • S2central.net
            Retired OG Mod
            • Jul 2003
            • 16590
            • Country: Northern Ireland

            #20
            So item '800' is the non return valve ?

            If so then yes I think its there on mine.
            Paul Nugent
            Webmaster http://S2central.net
            Administrator http://S2forum.com

            1994 S2 Coupe ABY - aka Project Lazarus
            2001 A6 allroad 2.5TDi - family tank
            2003 S4 Avant 4.2 V8 - daily burble

            Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

            There are only 10 kinds of people that understand binary - those that do, and those that don't

            Comment

            • T2Andy
              S2Forum Extremist
              • Mar 2005
              • 1903
              • Country: United Kingdom

              #21
              I dont think that is the none return valve ,mine sits in top of the banjo bolt and is a mushroom shape
              sigpic

              Comment

              • Eriksson
                S2Forum Addict
                • Jul 2004
                • 329
                • Country: Sweden

                #22
                No the 800 is a black cover in shiny rubber when shipping. same on the bottomis a plastic plug.
                sigpic
                Audi S2 Coupe - 92
                Koni + H&R. PowerFlex bushes. 3" Exhaust
                RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                Best ET 2007 201m 8.15@140km/h
                Best ET 2008 402m 12.34@177km/h
                My Project
                http://www.s2forum.com/forum/showthread.php?t=16997

                Comment

                • Eriksson
                  S2Forum Addict
                  • Jul 2004
                  • 329
                  • Country: Sweden

                  #23
                  Today i recieved some parts, and hit a snag.
                  I have 1992, with 3B engine. i have read that my strainer should fit the new pump basket and the pump should be 60mm.

                  The strange thing is that the strainer and the basket is the same pice and i have the thin ABY pump ?
                  i will order the damn strainer tomorrow,




                  Parts
                  sigpic
                  Audi S2 Coupe - 92
                  Koni + H&R. PowerFlex bushes. 3" Exhaust
                  RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                  Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                  Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                  Best ET 2007 201m 8.15@140km/h
                  Best ET 2008 402m 12.34@177km/h
                  My Project
                  http://www.s2forum.com/forum/showthread.php?t=16997

                  Comment

                  • trackslag
                    Account Disabled
                    • Sep 2009
                    • 171
                    • Country: United Kingdom

                    #24
                    i have just done this o44 mod look at my tread and post parts i used, mine ia an ABY



                    only thing i did different to the pic of pump thats built up is i took out the spacer (nut looking thing on the bottom in the thing that looks like a one way valve, i have been running on the new 044 pump now for a week and works great.

                    Comment

                    • Eriksson
                      S2Forum Addict
                      • Jul 2004
                      • 329
                      • Country: Sweden

                      #25
                      But doesent the pump sit lower ? looks on the picture that you just put it in the basket and skimmed of a bit on the went hole ????

                      What do i modiy to get the pump to sit as low as needed ?
                      sigpic
                      Audi S2 Coupe - 92
                      Koni + H&R. PowerFlex bushes. 3" Exhaust
                      RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                      Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                      Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                      Best ET 2007 201m 8.15@140km/h
                      Best ET 2008 402m 12.34@177km/h
                      My Project
                      http://www.s2forum.com/forum/showthread.php?t=16997

                      Comment

                      • trackslag
                        Account Disabled
                        • Sep 2009
                        • 171
                        • Country: United Kingdom

                        #26
                        yes that all i did, i compared to the old one i took out and they were sitting the same at the bottom, if you make it to low it wont flow as well, i run the car so low on fuel other day needle didnt move up and still run so i would not worrie about it as most people wont run that low on fuel, have you seen bottom of your tank yet? the pump sits in a dish bit so will alway have a small amount of fuel even when needle says no fuel.

                        Comment

                        • Eriksson
                          S2Forum Addict
                          • Jul 2004
                          • 329
                          • Country: Sweden

                          #27
                          okey, could you remove the old strainer from the old pump ? or how did you manage to compare ?
                          sigpic
                          Audi S2 Coupe - 92
                          Koni + H&R. PowerFlex bushes. 3" Exhaust
                          RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                          Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                          Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                          Best ET 2007 201m 8.15@140km/h
                          Best ET 2008 402m 12.34@177km/h
                          My Project
                          http://www.s2forum.com/forum/showthread.php?t=16997

                          Comment

                          • trackslag
                            Account Disabled
                            • Sep 2009
                            • 171
                            • Country: United Kingdom

                            #28
                            i was trying to get old one off the ended up breaking it off, they dont come off easy if they are ment at all? if you want pump to sit lower make 3 small cuts in top of basket and that will let the pump sit lower.

                            Comment

                            • Eriksson
                              S2Forum Addict
                              • Jul 2004
                              • 329
                              • Country: Sweden

                              #29
                              hm.... i dont have 3 groves on teh pump ??, onlu a grove all way arround.. or do you mean if you make 3 cuts it will flex out and the pump will sit lower ?
                              sigpic
                              Audi S2 Coupe - 92
                              Koni + H&R. PowerFlex bushes. 3" Exhaust
                              RS2 IC. RS2 TURBO. RS2 EX MAINFOLD
                              Best ET 2006 13.8 @ 157 Km/h (Stock turbo and EX mainfold)
                              Best ET 2007 12.78 402m, 0-62mph: 4.2 sec, Speed: 175 km/h (GTEC)(1.1bar)
                              Best ET 2007 201m 8.15@140km/h
                              Best ET 2008 402m 12.34@177km/h
                              My Project
                              http://www.s2forum.com/forum/showthread.php?t=16997

                              Comment

                              • T2Andy
                                S2Forum Extremist
                                • Mar 2005
                                • 1903
                                • Country: United Kingdom

                                #30
                                We made a cut down the length of the basket which opened it up enough to slide the pump all the way down i then used a tie rap on the top just to hold it .
                                sigpic

                                Comment

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