Skimmed pistons

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  • audiman
    S2Forum Freak
    • Jul 2003
    • 4827
    • Country: United Kingdom

    #46
    Basically the top of a std piston is dished. If you flatten the pistons so the dish is gone, this is it. The volve pockets are still there, but no deeper than a normal piston. It does have any adverse effect of the engine with respect to how the engine runs. But it lowers the CR to about 8.6:1
    sigpic
    Tom C - www.rcmr.co.uk
    Audi UR Quattro
    Audi 100 C3 2.0 5 cyl 115ps
    Audi S2 - 07k engine project aiming for 800ps
    Audi B5 RS4 645ps 911nm

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    • donce
      S2Forum Enthusiast
      • Aug 2005
      • 127
      • Country: Lithuania

      #47
      sorry for out of topic,but how deep are those holes for valves? and how many ccs is each?
      Attached Files
      Last edited by donce; 21 May 2006, 14:41.

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      • Audi Parts Guru
        S2Forum Extremist
        • Jul 2003
        • 1317
        • Home: England Current: United Kingdom

        #48
        Originally posted by audiman
        Has anyone here had any experience on doing this? Im doing the rebuild on my car and want to lower the CR. I cant afford to buy new pistons etc, but would like to know if its possible to skim the pistons flat to reduce the CR, what sort of ratio would this give?

        Many thanks
        Tom, I would never consider this as you're asking for trouble, especially with the sort of boost that you're gonna be running. I would suggest a thicker head gasket. PM me as I might be able to help
        S2 Avant......fully loaded :rock: :bow: Slipper Wagons Rule !!!!!

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        • martinjs
          S2Forum Possessed
          • Jul 2003
          • 3205
          • Country: England

          #49
          Eh, this threads nearly 2 years old, Tom did end up skimming his pistons and its been running ok ever since.

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          • audiman
            S2Forum Freak
            • Jul 2003
            • 4827
            • Country: United Kingdom

            #50
            LOL, damn right, those pistons are OK too. Had the head off to chuck in a thicker gasket recently, and the pistons have no bad markings or burn marks at all. Been running 470ish BHP for a year or so, and also had some punishment when it ran 2.7bar boost for a bit
            sigpic
            Tom C - www.rcmr.co.uk
            Audi UR Quattro
            Audi 100 C3 2.0 5 cyl 115ps
            Audi S2 - 07k engine project aiming for 800ps
            Audi B5 RS4 645ps 911nm

            Comment

            • audiman
              S2Forum Freak
              • Jul 2003
              • 4827
              • Country: United Kingdom

              #51
              And as a final update, the car ran over 600bhp with the same pistons running 2.5bar of boost flat! No problems!
              sigpic
              Tom C - www.rcmr.co.uk
              Audi UR Quattro
              Audi 100 C3 2.0 5 cyl 115ps
              Audi S2 - 07k engine project aiming for 800ps
              Audi B5 RS4 645ps 911nm

              Comment

              • 4WheelDrifter
                S2Forum Zealot
                • Oct 2004
                • 5773
                • Country: Devon

                #52
                That's good to know Tom. Thanks for letting us know.
                SS

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                • gnutz2
                  S2Forum Maniac
                  • Aug 2006
                  • 928
                  • Country: England

                  #53
                  Originally posted by audiman
                  And as a final update, the car ran over 600bhp with the same pistons running 2.5bar of boost flat! No problems!
                  Just intrested what turbo did you run to make 600+ @ 2.5 bar boost and what hot side A/R??

                  This is what i did to my std pistons Im running GT35R with .82 hot side (not running yet).

                  The ONLY S2 Golf!
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                  https://m.youtube.com/watch?v=0wnkkOfFpXg

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                  • 4WheelDrifter
                    S2Forum Zealot
                    • Oct 2004
                    • 5773
                    • Country: Devon

                    #54
                    Originally posted by gnutz2
                    Just intrested what turbo did you run to make 600+ @ 2.5 bar boost and what hot side A/R??

                    This is what i did to my std pistons Im running GT35R with .82 hot side (not running yet).
                    Tom had the same turbo. GT3582R .82 hotside IIRC.
                    SS

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                    • Pirvu Eugen
                      S2Forum Extremist
                      • Apr 2007
                      • 1978
                      • Country: Romania

                      #55
                      Hello!
                      I can make the pistons flat, or i can reduce the piston height with ~1mm from entire piston mantaining the squish area.
                      Is better than make the piston flat?(about the squish efect).
                      What do you think?
                      Thank You!
                      Eugen

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                      • 4WheelDrifter
                        S2Forum Zealot
                        • Oct 2004
                        • 5773
                        • Country: Devon

                        #56
                        I did the same as Tom and had the pistons decked to the bottom of the dish.
                        I've got a set of stock 7A pistons that are just the same, flat. That tells you something about the importance of the squish area.
                        SS

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                        • Pirvu Eugen
                          S2Forum Extremist
                          • Apr 2007
                          • 1978
                          • Country: Romania

                          #57
                          Thanks!
                          I calmed down now!
                          I will make them flat and use thicker head gasket!
                          Thanks!
                          I will calculate the cr after.
                          Thank You!
                          Eugen

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                          • rash
                            S2Forum Fanatic
                            • Oct 2007
                            • 68

                            #58
                            So if I understand this all right, i can skim my original RS2 Pistons for additional 1,4mm measurend in the middle of the Piston and a Diameter of 69mm to drop the CR to 8.5:1 with original RS2 Headgasket!?

                            right?
                            Attached Files

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