2.5 / 2.6 L conversion advice wanted.

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  • caterpillar
    S2Forum Fiend
    • Jun 2004
    • 2480

    #46
    the sylinder walls are 6.1-6,3mm... i have done some controll of theese... 2,4 ( 5pot) have more than 6,3mm, the 2,2liter does have about 6,0 walls...
    and with the 100mm 5pot custom cranc and max bore. you will have max 2771ccm...

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    • caddy
      S2Forum Hobbyist
      • Aug 2007
      • 16
      • Country: France

      #47
      Originally posted by Jamo
      Typical AAT stroker using 159mm uses 29.25 compression height on the pistons

      AAT Deck Height: 236mm
      AAT Stroke: 95.5mm
      Rod Length: 159mm
      Rod Wrist pin diameter: 21mm
      Rod/Stroke Ratio: 1.665:1
      Compression height of pistons: 29.25mm
      Piston Dish Volume: -11cc
      Piston Bore: 83mm
      Total Displacement: 2583.6cc
      7A Combustion chamber volume: 44-45cc
      Compressed headgasket thickness: 1.875mm
      Headgasket volume: 10cc
      Compression Ratio
      thanks for this interesting informations!
      i have done the CR and i found 8.8, is a little higher , i need arround 8.2 / 8.5
      i will go to check piston manufacturer

      Originally posted by Jamo
      Max bore for cylinder wall is 83mm but it would be suicide to run that with a 95.5 crank in a 220mm block. 82mm would be your max
      same answer for a 236mm block ?

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      • caddy
        S2Forum Hobbyist
        • Aug 2007
        • 16
        • Country: France

        #48
        Originally posted by caterpillar
        the sylinder walls are 6.1-6,3mm... i have done some controll of theese... 2,4 ( 5pot) have more than 6,3mm, the 2,2liter does have about 6,0 walls...
        and with the 100mm 5pot custom cranc and max bore. you will have max 2771ccm...
        all this number are for original bore ?
        or 6.1 to 6.3 is for a 93mm bore in a 236mm block ?

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        • caterpillar
          S2Forum Fiend
          • Jun 2004
          • 2480

          #49
          the audi 2,2 liter does have 81,00 bore, and the diesel 2,5 tdi does have 81,00 too and the 2,4 5pot have 79,5 bore...the syl thicknes are with the org bore..
          in the smokie yunic ( power secrets) he said minimum bore sylinder thicknes are 3,3mm.. BUT the volvopeople with the b23 and 230 does rebore the block...from 96,00 to 97,00 and there are the org sylinder about 3,3mm - 0,5 x2 rebore = 97,00 are about 2,8-2,9mm thickness...
          but the audi does have very close borespace...but you may move the syl 1 and 5 ca 2mm from the syl 2 and 4.. then you may move the sylinder 2 and 4 ca 1 mm from the sylinder 3... then you have some more borespace...

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