Waterjackets machining

Collapse
X
 
  • Time
  • Show
Clear All
new posts
  • Jeffer
    S2Forum Fiend
    • Jul 2003
    • 2057
    • Country: Netherlands

    #1

    Waterjackets machining

    I've searched the forum for some more info on this, but there is very little to be found. The cilinderhead thats currenty in the sq rep is an overhauled 3b head. Works well, but is about to be modified. The priority is getting the car on the road, after that building an exotic head and slapping that on, with the BIG turbo. bigger Valves, different cams, inconel valves, porting the works....... But i also want to machine the water jackets to enhance the cooling. Are the people that have done this open to share their experiences? Here's a picture of what i'm getting at.
    RS2 Black - stock 315 HP
    RS2 RS blau - stock 315 HP
    Sport Quattro - 1005 HP
    High Octane website
  • SteveH
    Super Moderator
    • Jul 2003
    • 4460
    • Country: United Kingdom

    #2
    Jeffer, speak to Aelred
    91 Modded 3B
    14 A6 Avant Black Edition

    Comment

    • JP
      S2Forum Extremist
      • Mar 2007
      • 1858
      • Country: United Kingdom

      #3
      Any decent machine shop with a cnc mill can do it. Give them a headgasket so they can dial in the radii go for a 3.5-4mm ball nose cutter and off you go, get them to flick across the deck afterwards and it's instantly deburred for you.

      All you are doing is connecting the waterways to allow deck cooling to aid against detonation. Like below (3mm groove shown)

      UrS6 Stroker + HTA3586 =

      Comment

      • Jeffer
        S2Forum Fiend
        • Jul 2003
        • 2057
        • Country: Netherlands

        #4
        Did you manage to do some comparison before and after?
        RS2 Black - stock 315 HP
        RS2 RS blau - stock 315 HP
        Sport Quattro - 1005 HP
        High Octane website

        Comment

        • repo
          S2Forum Maniac
          • Dec 2004
          • 893
          • Country: Finland

          #5
          Water jackets usually allow 3-6 degrees more ignition advance on load. Best effect for four degrees more advance, I've seen so far was 250hp at 8500 rpm range, so yes, it has effect, but worth of nothing, if not mapped accordingly.

          Also, +600hp daily divers tend to have pressure leak to water system in the long run, on high load that is. After water jacketing, they resist those problems MUCH better.

          I've been using those for almost 10 years now. I have also consulted Andres (Mulk), with his setup.

          E: If You need the jackets to be done, contact Steve Esslemoth from Goodwill Garage, Solihull, near Birmingham. A CNC shop will charge an arm and a leg if You go there without patterns. Steve has special tools for that.
          Everything less than 2 bar is considered to be naturally aspirated

          Comment

          Working...