bov fitted need some advice.

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  • TimE-J
    S2Forum Extremist
    • Jul 2009
    • 1292
    • Country: United Kingdom

    #1

    bov fitted need some advice.

    Ive just fitted a turbo smart vee-port BOV and now standing still when bilding and releasing the revs im getting alot of what sounds like wastegate chatter and then the valve is opening. Is this natural or is this the turbo stalling? Ive tried to adjust it to its weakest adjustment but I cant see a difference.

    Thanks

    Tim.
    96 S2 aby Coupe. Rebuild Project
    96 mk3 golf tdi daily.
  • prj
    S2Forum Zealot
    • Mar 2010
    • 6308
    • Country: Estonia

    #2
    If you use stock engine management, then throw that thing away.
    Every time you are accelerating through the gears and lift you completely flood the engine with fuel and it takes time to recover.
    This BOV of yours kills the performance of your car.
    http://tuner.ee - http://www.facebook.com/tuner.ee

    Comment

    • Sonic
      Administrator
      • Jul 2006
      • 5514
      • Home: United Kingdom Current: England

      #3
      Remove it again.
      S2Forum.com Administrator

      Comment

      • Jamo
        Retired OG Mod
        • Mar 2004
        • 21750
        • Country: United Kingdom

        #4
        It's not reacting quick enough to the vacuum change or it's unable to move enough air on opening, I'd replace it with a different type

        Comment

        • S2central.net
          Retired OG Mod
          • Jul 2003
          • 16590
          • Country: Northern Ireland

          #5
          ahhh the old 'wastegate chatter' fable again... LOL

          That noise is compressor stall - caused by the valve not dumping or bypassing air sufficiently well to prevent the compressor blades from having to chew threw backpressure caused by closed throttle when you lift off.

          Like dmitri - I would throw that part away !
          Paul Nugent
          Webmaster http://S2central.net
          Administrator http://S2forum.com

          1994 S2 Coupe ABY - aka Project Lazarus
          2001 A6 allroad 2.5TDi - family tank
          2003 S4 Avant 4.2 V8 - daily burble

          Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

          There are only 10 kinds of people that understand binary - those that do, and those that don't

          Comment

          • GazzaG60
            S2Forum Freak
            • Mar 2007
            • 4133
            • Country: United Kingdom

            #6
            i have run a bov from more or less day 1. even on motronic - no issues

            the thing to get correct is the setting. how quick it reacts to the change. if its too tight like jamo says it potentially wont move the air.

            the v port is ok. the chatter isn't necessarily the gate. it can be the valve. what you will find is small amounts of air sound like chatter and a longer boost run will woosh.

            that is the v-port sound. try winding out the screw at the top a little. this gives less pressure on the valve.

            if you go supersonic or megasonic its different as the venting is also differnt.

            Comment

            • prj
              S2Forum Zealot
              • Mar 2010
              • 6308
              • Country: Estonia

              #7
              Originally posted by GazzaG60
              i have run a bov from more or less day 1. even on motronic - no issues
              Uh-uh.
              Check your AFR on gear change dipping to 10.

              With any system that injects fuel based on measured airflow on the suction side venting to atmosphere will cause exactly the same issue.
              http://tuner.ee - http://www.facebook.com/tuner.ee

              Comment

              • Rusty
                Super Moderator
                • Jun 2004
                • 18953
                • Country: United Kingdom

                #8
                I run a Forge 007, it's a full recirculating DV and handles chipped turbo pressure well. The APR R1 valve is a diaphragm type valve and is supposed to be vey good. Even teh old 710N or P is a good bet, just replace it every year or so
                Cheers'en, AndyC
                1994 ABY Coupe - Projekt Alpinweiss

                Comment

                • TimE-J
                  S2Forum Extremist
                  • Jul 2009
                  • 1292
                  • Country: United Kingdom

                  #9
                  Cheers for the help guys, as ive been testing it i have deffinatly wound it all the way to its softest (out) and when on hard throttle and release i could see that instead of the valve opening smoothly it was fluctuating up wards so that to me is not a good sign. Ive stripped the Valve down and found that it was dirty inside and was not smooth moving up and down. Ive cleaned it out and polished the brass plunger so is moving really smoothly now but i think ill have to bite the bullet and sell this one and get a new full re-circ. Just out of interest does anyone know the colour of the standard spring in the turbo smart BOV's as this one has orange paint on it.

                  Thanks

                  Tim.
                  96 S2 aby Coupe. Rebuild Project
                  96 mk3 golf tdi daily.

                  Comment

                  • Jamo
                    Retired OG Mod
                    • Mar 2004
                    • 21750
                    • Country: United Kingdom

                    #10
                    I have a turbo smart recirc valve you could purchase

                    Comment

                    • TimE-J
                      S2Forum Extremist
                      • Jul 2009
                      • 1292
                      • Country: United Kingdom

                      #11
                      Heres just a quick video to show you the noise im experiencing.

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                      96 S2 aby Coupe. Rebuild Project
                      96 mk3 golf tdi daily.

                      Comment

                      • S2central.net
                        Retired OG Mod
                        • Jul 2003
                        • 16590
                        • Country: Northern Ireland

                        #12
                        Nasty... what is the fascination with that orrible whooshy noise anyway?
                        The engine works hard to inhale every gram of air - fit a decent recirc type valve and be done with that dumping milarkey.

                        The idea of recirc operation is to help keep compressor spinning during gearchanges - admittedly not so crucial on a modern BB turbo but the noise is just disgusting IMHO.
                        Paul Nugent
                        Webmaster http://S2central.net
                        Administrator http://S2forum.com

                        1994 S2 Coupe ABY - aka Project Lazarus
                        2001 A6 allroad 2.5TDi - family tank
                        2003 S4 Avant 4.2 V8 - daily burble

                        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                        There are only 10 kinds of people that understand binary - those that do, and those that don't

                        Comment

                        • quattro
                          S2Forum Maniac
                          • Dec 2004
                          • 768
                          • Home: Wales Current: England

                          #13
                          Like i told you on monday timmy i think that wee little one is to small for the S2, near no boost and small amount of revs the valve is open for way to long IMO i.e the air is not beitng dumped quick enough. remember i run the 38mm supersonic on mine which is 2.5times the surface area of that we little nipper, that dumps fast!
                          Probably the longet S2 project in history EVER!

                          Comment

                          • Rusty
                            Super Moderator
                            • Jun 2004
                            • 18953
                            • Country: United Kingdom

                            #14
                            Woosh-tastic
                            Cheers'en, AndyC
                            1994 ABY Coupe - Projekt Alpinweiss

                            Comment

                            • A80Avant
                              S2Forum Obsessed
                              • Sep 2005
                              • 10873
                              • Country: Greece

                              #15
                              that sound is the air coming out. nothing to do with turbo compressor stall. if you want to listen to a compressor stall, disconnect the vaccum hose, plug it with a screw or something and go for a ride. Your car may sound like the S1.

                              i had this when i fitted the holset, once i got out of the garage,and got really excited. once i came back, i noticed that the vaccum hose wasnt in.

                              The only reason i wouldnt use this is the motronic issue. Otherwise, it should be enough id say. The OEM valve has 19mm inlet and exit. Is that bigger than the current valve? Maybe.

                              i use 2 APR R1 now and although i dont need them to be recirc, i have used 2 small hoses to direct any air that comes out, back to the airfilter area.

                              Comment

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