fuel lines

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  • bilko0795
    S2Forum Extremist
    • Feb 2011
    • 1883
    • Country: Wales

    #1

    fuel lines

    Anybody made their own fuel lines from microbore copper or any other pipe????
  • irishs2
    S2Forum Fiend
    • Apr 2009
    • 2455
    • Country: Ireland

    #2
    Sure from 8mm copper-nickel pipe. (kunifer) .

    Guide here : http://www.s2forum.com/forum/showthread.php?t=24716

    My car here: http://www.s2forum.com/forum/showthr...t=37501&page=3
    Eric

    95 S2 Avant under rebuild.

    Comment

    • Fat Audi 80
      Super Moderator
      • Jan 2004
      • 10547
      • Country: England

      #3
      Yep! As above, easily done in a weekend if you don't need to go up into the engine bay....
      The Perfectionist
      sigpic
      Audi Class Concours winner Stoner Park 2014, ADI Concours D'Elegance Class Winner 2008, Runner up 2014. Winner, S2Forum Show'n'Shine Billing 2006 & 2008.

      Comment

      • bilko0795
        S2Forum Extremist
        • Feb 2011
        • 1883
        • Country: Wales

        #4
        That great thread by alex makes it look easy i shall now sorce the bits and do the s2 and my daily drive the coupe.

        Comment

        • willg54
          S2Forum Fiend
          • Jun 2009
          • 2055
          • Country: United Kingdom

          #5
          Quite a fun job too!

          Took me an afternoon to bend all 3 lines from tank through and up the engine bay.

          I got my kunifer from clarik engineering (fleabay) cheapest I could find

          Sent from my HTC Desire using Tapatalk
          1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

          1994 Audi 80 - 2.0 8v (slow but reliable!)

          Comment

          • merlin's S4
            S2Forum Extremist
            • Jan 2005
            • 1539
            • Country: United Kingdom

            #6
            Ha Ha!! I wouldn't call it fun.

            I made my own and as the guys suggest it's fairly easy to do it yourself in a few hours as long as all goes well. It's definitely not a job for chain smokers though!!
            '93 S4 Avant now back on the road complete with new shiny go faster bits.

            Comment

            • Error404
              Super Moderator
              • Mar 2007
              • 19789
              • Country: United Kingdom

              #7
              Originally posted by willg54

              I got my kunifer from clarik engineering (fleabay) cheapest I could find
              Me too, good quality stuff too
              Panthero Coupé quattro 20vt
              Indigo ABY coupé
              Imola B6 S4 Avant

              Comment

              • s2driveruk
                Super Moderator
                • Jul 2003
                • 12696
                • Country: England

                #8
                Originally posted by Error404
                Me too, good quality stuff too
                and another.....and if i can do it, anyone can

                couple of tips i seem to remember from doing it myself...I cut each pip from about the centre of the car once they were free from the rubber mounts, then i could drain down the petrol in the lines into a container, saves splashes and surprises, easier to remove the line and also you can practice there before trying to cut the pipe cleanly near the firewall

                Secondly, when all 3 new lines are on the car...then work from middle to front...then to the back on re-securing the rubber mounts...i found it a doddle to reclip them this way
                sigpic

                1992 3b S2 Coupe

                Comment

                • Error404
                  Super Moderator
                  • Mar 2007
                  • 19789
                  • Country: United Kingdom

                  #9
                  the clips are easy to get back on - as long as you don't mind stabbing yourself in the hand a few time while doing them
                  Panthero Coupé quattro 20vt
                  Indigo ABY coupé
                  Imola B6 S4 Avant

                  Comment

                  • willg54
                    S2Forum Fiend
                    • Jun 2009
                    • 2055
                    • Country: United Kingdom

                    #10
                    Originally posted by Error404
                    the clips are easy to get back on - as long as you don't mind stabbing yourself in the hand a few time while doing them
                    I don't know what you were playing at to stab yourself!! The 3lines are quite a squeeze though! I found putting some heat shrink on before you bend them useful then position it in tight places where they could rub. Then shrink it when its on the car.

                    Sent from my HTC Desire using Tapatalk
                    1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                    1994 Audi 80 - 2.0 8v (slow but reliable!)

                    Comment

                    • Error404
                      Super Moderator
                      • Mar 2007
                      • 19789
                      • Country: United Kingdom

                      #11
                      shouldn't rub on anything if you make them right William
                      Panthero Coupé quattro 20vt
                      Indigo ABY coupé
                      Imola B6 S4 Avant

                      Comment

                      • willg54
                        S2Forum Fiend
                        • Jun 2009
                        • 2055
                        • Country: United Kingdom

                        #12
                        They shouldn't ....and don't may I add!

                        It was mainly around the engine bay I used it as they got very close. Can't do any hard. If you look at the oem lines they have plastic coating in places to protect them

                        Sent from my HTC Desire using Tapatalk
                        1996 Audi S2 - 295bhp and 326lb/ft - Complete Rebuild Project

                        1994 Audi 80 - 2.0 8v (slow but reliable!)

                        Comment

                        • Error404
                          Super Moderator
                          • Mar 2007
                          • 19789
                          • Country: United Kingdom

                          #13
                          On the CQ at least I'm sure thats more for stone protection as it was only on the rear transverse sections infront of the rear subframe. I tried to get it off to put on my new lines but it just disinegrated
                          Panthero Coupé quattro 20vt
                          Indigo ABY coupé
                          Imola B6 S4 Avant

                          Comment

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