found crack in exhaust manifold...

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  • euro_urs4
    S2Forum Addict
    • Nov 2008
    • 267
    • Home: Poland Current: United States

    #1

    found crack in exhaust manifold...

    so i was changing out the wastegate spring in my urs4 back to stock (orginally had the 2.2 bar spring in there), since i was trying to diagnose why i cant hold boost, (where it kept spiking past the desired boost), after throwing the stock spring back in and unplugging the n75 connector, it still kept overboosting didnt make sence....

    now i need your advice on this (correct me if im wrong ) but as i was changing out the spring i noticed the wastegate was wobbling a little bit, which isnt normal, i then took a small mirror and looked at it from behind and noticed that the neck from the manifold leading to the wastegate is cracked (still holding on but a descent size crack on it),

    so now my question to you guys could this be the cause of me not being able to hold a steady amount of boost with the stock spring in and the n75 disconnected? or does this have no relation to this? thanks for the help
    Last edited by euro_urs4; 1 January 2012, 18:22.
  • Pirvu Eugen
    S2Forum Extremist
    • Apr 2007
    • 1978
    • Country: Romania

    #2
    I dont think that is the problem.... I think you either have the N75 installed wrong, waste gate membrane ruptured or the wastegate stuck in closed position.

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    • UrS4boy
      S2Forum Obsessed
      • Feb 2006
      • 11859
      • Country: Canada

      #3
      N72? Did you mean N75?

      http://members.shaw.ca/speedtek/UrS%...ice%20Map.html (Click on the N75 label)

      Anyway, nothing on the exhaust manifold should wobble. If you wastegate is wobbleing it could be the source of your issues.
      RS2'd 93 UrS4 5 spd sedan
      94 UrS4 V8 6 spd manual avant

      Comment

      • euro_urs4
        S2Forum Addict
        • Nov 2008
        • 267
        • Home: Poland Current: United States

        #4
        Originally posted by UrS4boy
        N72? Did you mean N75?

        http://members.shaw.ca/speedtek/UrS%...ice%20Map.html (Click on the N75 label)

        Anyway, nothing on the exhaust manifold should wobble. If you wastegate is wobbleing it could be the source of your issues.
        yes i ment the n75 connector sorry about that, and im going to check that my connections are correct and weld the crack on the manifold, since it could be both leading to the problem just wanted your guys opinion on this...

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