I5 Boost pressure test

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  • 5cylinderman
    S2Forum Addict
    • Oct 2011
    • 367
    • Country: Ireland

    #1

    I5 Boost pressure test

    I am currently spending mucho time ensuring that my '93 ABY engined Coupe is running to OE spec, before I start to upgrade it. I would like to pose a question to the gurus on the forum regarding boost pressure testing.
    PRJ raised many interesting points lately regarding checking for leaks within the inlet manifold system AND the miscellaneous takeoff pipes for WFV's, boost gauges etc.
    What about the valves themselves, be it inlet or exhaust. To me it makes more sense to check as much of the engines leakage points as possible.

    My question is: In an inline 5 cylinder engine (20V) is there a defined amount of crankshaft degrees either side of a defined crank position (TDC) where I can be certain that all of my inlet OR exhaust valves are all closed? This is in order for me to check the whole inlet system for leakage. Assume standard ABY cams for this topic as things will change with other cam specs.

    On another note is it possible to check an I5 engine for boost leakage on the both banks of valves??
  • driftin jo
    S2Forum Fiend
    • Sep 2007
    • 2222
    • Country: United Kingdom

    #2
    You are better off doing a leak down test for that because then you can test each cylinder at a time.
    By listening for where the air is escaping you can tell if it is getting past inlet or exhaust vales or the the rings when you do a leak down test.
    It is also possible to do a deg after TDC on combustion stroke to see if there is any point in the bore that has damage/ leaks more than just at TDC.

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    • AndyP
      S2Forum Zealot
      • Feb 2004
      • 6049
      • Country: England

      #3
      Originally posted by 5cylinderman
      .
      My question is: In an inline 5 cylinder engine (20V) is there a defined amount of crankshaft degrees either side of a defined crank position (TDC) where I can be certain that all of my inlet OR exhaust valves are all closed? This is in order for me to check the whole inlet system for leakage. Assume standard ABY cams for this topic as things will change with other cam specs.
      I didn't think there was, but Dmitri ( PRJ ) has done it on a few cars so there must be, not sure what the figure is though.

      Are you the same 5cylinderman that posts on TDiclub?
      sigpic
      1991 Audi S2 3B - 2.5 Stroker engine
      1997 A6 2.5TDi quattro avant - C4
      1976 RD250E / 350LC cafe racer

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      • 5cylinderman
        S2Forum Addict
        • Oct 2011
        • 367
        • Country: Ireland

        #4
        I did a few posts on Tdiclub a long while ago, but I keep a daily check on this site and also Audifans.net.

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