cylinder head renewal parts list

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  • vonbeck
    S2Forum Fiend
    • Feb 2004
    • 2455
    • Country: England

    #1

    cylinder head renewal parts list

    As the above i will probably be having this done early next year, i`ve got a list (see below) of things i think i need can anybody suggest anything else why its being done and best places to locate said parts this is an old list off dougs thread so part numbers could have changed its for an ABY
    cheers guys

    Cam Belt 054 109 119
    Cam belt idler 078 109 244 F
    Cam belt tensioner 054 109 242
    Water Pump 054 121 004 A
    Thermostat 069 121 113 Â
    Thermostat Seal N 901 368 02
    All three drive belts.
    Belt V 034 260 849 12.5 x 912
    Belt V 034 260 849 E 12.5 x 1030
    Belt ribbed 034 903 137 B
    Crank bolt 034 105 229 A
    Turbo to EM bolts
    Turbo to EM gasket
    2 wastegate bypass pipe gaskets.
    RS2 Head Gasket 034 103 383 AD
    Head Bolts 034 103 38J C
    ABY Cricket Green Pearl Coupe, blk leather
    THE ONLY TROUBLE WITH DOING NOTHING IS KNOWING WHEN YOUR FINISHED!!!
  • andy10v
    S2Forum Zealot
    • Mar 2009
    • 5996
    • Country: Scotland

    #2
    Crank belt timing pulley, either a new audi one, about £35 iirc, or a billet steel one for £90, that should last forever.

    Billet pulley from terrybullwon



    EFI express do them, tommisbillet, volcano rs?

    The stock pulleys are known to break with catastrophic results.

    Alex did a victor reinz part no list

    Might want to check what all comes in a head gasket set



    Originally posted by Error404
    20v Head gasket set - 02-29335-01
    Current-2004 Impreza PPP wagon

    Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
    Sold ABY-stock

    Comment

    • andy10v
      S2Forum Zealot
      • Mar 2009
      • 5996
      • Country: Scotland

      #3
      Other random thoughts;

      Valve stem seals
      check valve guides for wear

      There is a plastic coolant flange on the back of the engine that is liable to break if you pull the hose off it, might be worth having a spare to hand in case you disturb it. You can get a new plastic audi one, a steel one from a 7A (could be corroded), or Rusty does an aluminium replacement one.

      Are you taking the manifolds off the head?

      If so, exhaust manifold studs/nuts as required. Also an easy time to change the injector seats (can cause boost leaks)

      Probably also an easy time to replace all the vacuum hoses.

      Clean your PCV system.
      Current-2004 Impreza PPP wagon

      Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
      Sold ABY-stock

      Comment

      • pasbogdan
        S2Forum Extremist
        • Sep 2009
        • 1160
        • Country: Romania

        #4
        Head gasket kit:water rail gaskets,cam cover gaskets,im and em gaskets,valve seals,head gasket,tb gasket(no need to change,you do'nt remove tb),colant sensors shims.No need to buy rs2 head gasket.Any decent(victor reintz,ajusa)head gasket kit will have a metal head gasket.Agree with andy10v about rear colant plastic flange,and very important crank sproket.Also the injector seats...Andy,you realy work on theese engines or you read the forum alot?

        Comment

        • andy10v
          S2Forum Zealot
          • Mar 2009
          • 5996
          • Country: Scotland

          #5
          Originally posted by pasbogdan
          Andy,you realy work on theese engines or you read the forum alot?
          No, just fun/hobby/fix my car. My dad has been doing it for a while though, he had a crank pulley fail on his 100s4 in the 90s.
          Current-2004 Impreza PPP wagon

          Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
          Sold ABY-stock

          Comment

          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #6
            The Reinz 20v complete head gasket set contains most of what you need gasket wise.

            MLS headgasket
            Inlet manifold gasket
            Exhaust manifold gasket
            Throttle body gasket
            Water rail seals
            Cam lip seal
            Cam cover seal
            VSOS

            You can get some nice wastegate flexi gaskets off Rusty.
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

            Comment

            • Christophski
              S2Forum Possessed
              • Mar 2009
              • 3632
              • Country: United Kingdom

              #7
              And dont forget to get yourself some nice new exhaust manifold studs and copper nuts... and some nice new water manifold bolts... and some nice new nuts and bolts for the turbo and wastegate and flexi.... and the rocker cover allen key ones....

              Got lots of those bits from All Parts but make sure you take an old one of each item with you to match up to....

              Comment

              • vonbeck
                S2Forum Fiend
                • Feb 2004
                • 2455
                • Country: England

                #8
                cheers guys where`s best place to get gasket set?
                ABY Cricket Green Pearl Coupe, blk leather
                THE ONLY TROUBLE WITH DOING NOTHING IS KNOWING WHEN YOUR FINISHED!!!

                Comment

                • europeanme
                  S2Forum Possessed
                  • Oct 2005
                  • 3817
                  • Country: United Kingdom

                  #9
                  injector seats for defo.....

                  Quattro corner might have a set.....I say might.....

                  Comment

                  • Christophski
                    S2Forum Possessed
                    • Mar 2009
                    • 3632
                    • Country: United Kingdom

                    #10
                    I got a Victor Reinz one from my local GSF...

                    Comment

                    • AndyP
                      S2Forum Zealot
                      • Feb 2004
                      • 6049
                      • Country: England

                      #11
                      Originally posted by vonbeck
                      cheers guys where`s best place to get gasket set?
                      http://www.gsfcarparts.com/114vg0440

                      And as Mike said, injector seats, about £4ea from dealer.
                      sigpic
                      1991 Audi S2 3B - 2.5 Stroker engine
                      1997 A6 2.5TDi quattro avant - C4
                      1976 RD250E / 350LC cafe racer

                      Comment

                      • vonbeck
                        S2Forum Fiend
                        • Feb 2004
                        • 2455
                        • Country: England

                        #12
                        cheers guys I'm on it. part numbers for injector seats? as my audi dealer has trouble finding my car on their system let alone the feckin part
                        Hi Andy went to have exhaust done on monday got a phone call in the afternoon blokes welders packed in have to wait till 14th nov now
                        cheers for the linky
                        ABY Cricket Green Pearl Coupe, blk leather
                        THE ONLY TROUBLE WITH DOING NOTHING IS KNOWING WHEN YOUR FINISHED!!!

                        Comment

                        • AndyP
                          S2Forum Zealot
                          • Feb 2004
                          • 6049
                          • Country: England

                          #13
                          Originally posted by vonbeck
                          cheers guys I'm on it. part numbers for injector seats? as my audi dealer has trouble finding my car on their system let alone the feckin part
                          Hi Andy went to have exhaust done on monday got a phone call in the afternoon blokes welders packed in have to wait till 14th nov now
                          cheers for the linky


                          Shame about the exhaust
                          sigpic
                          1991 Audi S2 3B - 2.5 Stroker engine
                          1997 A6 2.5TDi quattro avant - C4
                          1976 RD250E / 350LC cafe racer

                          Comment

                          • audinut
                            S2Forum Fiend
                            • Jul 2009
                            • 2195
                            • Country: United Kingdom

                            #14
                            can do the gasket set cheaper :-)
                            NOT a car dealer! just an S2/RS2 enthusiast

                            Comment

                            • vonbeck
                              S2Forum Fiend
                              • Feb 2004
                              • 2455
                              • Country: England

                              #15
                              Originally posted by audinut
                              can do the gasket set cheaper :-)
                              pm sent
                              ABY Cricket Green Pearl Coupe, blk leather
                              THE ONLY TROUBLE WITH DOING NOTHING IS KNOWING WHEN YOUR FINISHED!!!

                              Comment

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