Fuel pump not pumping

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  • adam g
    S2Forum Addict
    • Feb 2007
    • 445
    • Country: United Kingdom

    #1

    Fuel pump not pumping

    I fitted an 044 pump today but it doesn't appear to be pumping. It makes the right noise when powered up but my fuel pressure gauge stays at zero.

    There was an airlock in the pre-filter, the sound changed when I got rid of this so Im sure its now full of fuel instead of air.

    I tried disconnecting the banjo from the check valve on the outlet to see if anything was coming out (see image). I would expect to see fuel squirting out the other side when its running but get nothing.

    When I undo the outlet at the pump end it leaks fuel so it is definatley getting fuel in under gravity from the tank..

    Any ideas?
    Attached Files
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    Polarity the wrong way round?
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • adam g
      S2Forum Addict
      • Feb 2007
      • 445
      • Country: United Kingdom

      #3
      I did check the cable with yellow/green earth colours was on the negative but now you mention it I cant see it been anything else and I changed the wires for thicker gauge many years ago, hope I didnt use yellow/green earth for the live but its possible.
      Last edited by adam g; 3 December 2013, 19:00.

      Comment

      • zefsider
        S2Forum Enthusiast
        • Dec 2011
        • 138
        • Country: England

        #4
        ????

        Green & yellow goes to the red ( + ) terminal ....brown is ( -) Neg on all VAG ...you got the wires wrong way round

        Comment

        • adam g
          S2Forum Addict
          • Feb 2007
          • 445
          • Country: United Kingdom

          #5
          Originally posted by zefsider
          ????

          Green & yellow goes to the red ( + ) terminal ....brown is ( -) Neg on all VAG ...you got the wires wrong way round

          You are dead right. Had my colours mixed up with house mains. Now working fine.

          Comment

          • Rusty
            Super Moderator
            • Jun 2004
            • 18953
            • Country: United Kingdom

            #6


            That one has caught everyone out at some point
            Cheers'en, AndyC
            1994 ABY Coupe - Projekt Alpinweiss

            Comment

            • rj scotty
              S2Forum Fiend
              • May 2006
              • 2195
              • Home: United Kingdom Current: England

              #7
              Try being an electrician where all day every day Brown is live, you work on your Audi at the weekend and now brown is ground/negative

              You need your wits about you take it from me
              sigpic
              "For what you spent on that you could have brought a new car"
              BUT I DON'T WANT A NEW CAR!

              1995 S2 Avant, Volcano Black
              1982 VW Golf Mk1, primer yellow, will be finished one day, maybe.
              2003 VW T4 long nose X pack, (has become project)

              Comment

              • adam g
                S2Forum Addict
                • Feb 2007
                • 445
                • Country: United Kingdom

                #8
                Ha ha, glad its not just me.

                Comment

                • Audicted
                  S2Forum Addict
                  • May 2004
                  • 366
                  • Home: Jamaica Current: United States

                  #9
                  Btdt

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