C4 AAN Cooling and Heating System (with hyperlinks to more info)

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  • UrS4boy
    S2Forum Obsessed
    • Feb 2006
    • 11859
    • Country: Canada

    #1

    C4 AAN Cooling and Heating System (with hyperlinks to more info)

    Our C4 AAN cooling system is obviously connected to the heating system. It is also part of a system that is used to protect the turbo after the engine is shut off. The intent of this post is to consolidate the links to info about the various components of this system. It won't be perfect but it will be a start. Updates (and bumps) to follow, as needed. While this has been written with AAN PNs in mind, at least some of the info does translate to the RR, 3B, ABY and ADU situations, at least in a general sense, if not directly.



    Once you start a 20VT (or any) engine, the coolant is circulated by the water pump. For the 20VT engines (RR, 3B, AAN, ABY and ADU) coolant immediately starts circulating to the turbo to help cool the turbo bearings, even before the thermostat opens.

    With the exception of this turbo-coolant circuit, coolant generally remains in the block until the thermostat warm enough to open. However, depending on the coolant temperatures and the HVAC heating requirements, coolant might start to circulate to the heater core before the thermostat is open because the connection from the engine to the heater core is at the back of the engine, independent of the thermostat that is located near the front of the engine.

    Once the thermostat is open, flow to the radiator begins.

    So coolant leaves the 20VT inline-5 block to:

    a) cool the turbo bearings
    b) supply heat to the HVAC system
    a) be cooled in the radiator

    As discussed below (underlined text = hyperlinks to more detailed information):

    Turbo Coolant Feed and Return Lines<click here for more info>

    Feed:



    Return (under intake manifold):



    Heater and Radiator coolant systems

    The overall coolant system with PNs (Info Links under diagram:



    General HVAC info

    C4 HVAC Ducting and Stepper Motors

    Heater Core DIY

    HVAC Bleeder Valve

    Heater Control Valve

    Climate Control "Tee"

    Expansion Tank/Reservoir

    After-run pump and control module

    Radiator

    Water Pump

    Thermostat, details, replacement, etc

    Coolant Flange

    20VT Water Manifolds

    Hope this helps someone somewhere sometime.

    Or Not. It was fun putting it together, regardless.

    RS2'd 93 UrS4 5 spd sedan
    94 UrS4 V8 6 spd manual avant
  • hugokx
    S2Forum Buff
    • Dec 2008
    • 49
    • Home: Belgium Current: Australia

    #2
    Thanks a lot Dave! I'll be using it heaps

    Comment

    • UrS6 - IamS6
      S2Forum Enthusiast
      • Nov 2014
      • 148
      • Home: Ireland Current: Western Sahara

      #3
      Dave, thanks very much for these 'consolidations'. The idea of the relevant links directly below is good. The whole thing is very helpful and much appreciated.

      A great resource.

      Once others have commented / make suggestions / related their experiences, the thread could be tidied by the Mods, and made into a Sticky ?






      Comment

      • UrS4boy
        S2Forum Obsessed
        • Feb 2006
        • 11859
        • Country: Canada

        #4
        Originally posted by UrS6 - IamS6
        Dave, thanks very much for these 'consolidations'. The idea of the relevant links directly below is good. The whole thing is very helpful and much appreciated. A great resource.
        I hope to convert to a live map at some point where you just click on the item label name and it will take you to more info. In the interim, the text hyperlinks work.
        RS2'd 93 UrS4 5 spd sedan
        94 UrS4 V8 6 spd manual avant

        Comment

        • urS6Tom
          S2Forum Maniac
          • Mar 2009
          • 773
          • Country: United Kingdom

          #5
          Thanks a lot Dave, really useful stuff

          Comment

          • UrS4boy
            S2Forum Obsessed
            • Feb 2006
            • 11859
            • Country: Canada

            #6
            Originally posted by urS6Tom
            Thanks a lot Dave, really useful stuff
            Thanks, you're welcome.

            Still working on the B3/B4 version but I somehow expanded it to include the RR and the 200 20VT which is making it a bit crazy (often 4 PNs for one nominal part).
            RS2'd 93 UrS4 5 spd sedan
            94 UrS4 V8 6 spd manual avant

            Comment

            • macspring
              S2Forum Zealot
              • Mar 2005
              • 6371
              • Home: Ireland Current: Wallis & Futuna

              #7
              Dave, would individual ones for each engine type not be easier for you and the end user ?

              I don't know either way tbh, but just mentioning it anyway.

              Never stopped me before.



              Comment

              • UrS4boy
                S2Forum Obsessed
                • Feb 2006
                • 11859
                • Country: Canada

                #8
                Originally posted by macspring
                Dave, would individual ones for each engine type not be easier for you and the end user ? I don't know either way tbh, but just mentioning it anyway. Never stopped me before.
                Who knows. I should have just stuck with the B3/B4 3B and ABY (and ADU) situation. Still can. Not a priority right now. I have a laundry room reno to finish so I can then play fix-it with my 93 S4 sedan and 94 S4 V8 avant.
                RS2'd 93 UrS4 5 spd sedan
                94 UrS4 V8 6 spd manual avant

                Comment

                • macspring
                  S2Forum Zealot
                  • Mar 2005
                  • 6371
                  • Home: Ireland Current: Wallis & Futuna

                  #9
                  Originally posted by UrS4boy
                  Who knows. I should have just stuck with the B3/B4 3B and ABY (and ADU) situation. Still can. Not a priority right now. I have a laundry room reno to finish so I can then play fix-it with my 93 S4 sedan and 94 S4 V8 avant.
                  While I don't want to wish my life away, I do wish I was retired, so many C4s and their respective To Do Lists and no time. At your stage now, always remember to enjoy your "problems".







                  Comment

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