Maximum conrod bigend clearance.

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  • curamrdan
    S2Forum Fanatic
    • Sep 2014
    • 91
    • Country: Czech Republic

    #1

    Maximum conrod bigend clearance.

    Hello, im with my mechanic just in assembling new engine. Local custom make rods for stroker went bit wrong, there is probably 50.62-63mm bigend diameter so in final we have about 0.09mm clearance on AAT crank (47.76mm pin) and new std KS bearings.

    I know ACL and some others racing branded bearing are available with extra 0.025 oil clearance, which is almost our situation. But i dont know anybody run this much of clearance. Anybody have experience? Or may i throw rods into a bin?

    thanks
  • Error404
    Super Moderator
    • Mar 2007
    • 19789
    • Country: United Kingdom

    #2
    Get them to make them again the right size
    Panthero Coupé quattro 20vt
    Indigo ABY coupé
    Imola B6 S4 Avant

    Comment

    • andy10v
      S2Forum Zealot
      • Mar 2009
      • 5996
      • Country: Scotland

      #3
      Jeff/FRP suggest .0025 min, .003 for high power

      Current-2004 Impreza PPP wagon

      Sold-92 3B coupe-RS2+, 996s, konis, rear torsen, forged rods........
      Sold ABY-stock

      Comment

      • FCP-ENGINEERING
        S2Forum Enthusiast
        • Feb 2011
        • 173
        • Country: Lithuania

        #4
        clearance must be 0.04-0.05 mm normal oil, 0.07-0.08mm can be when used race oil bigger density 20w60.
        Audi S4 2.6 20V STROKER kkk26/27

        Comment

        • curamrdan
          S2Forum Fanatic
          • Sep 2014
          • 91
          • Country: Czech Republic

          #5
          Its for hobby driving, so as you noted(understanding andy numbers are in ft), 0.09mm is unusable at all. I just want confirmation, thank you.
          Lets spend next money and waste another month or two, it start to be usual with my first audi build

          Comment

          • Error404
            Super Moderator
            • Mar 2007
            • 19789
            • Country: United Kingdom

            #6
            You need to go with OEM dimensions on the big end otherwise your rod bearings will not fit. The correct big end bore size is critical - if there is not enough bearing crush due to too large a bore you will spin the shells = bottom end failure.
            Oil clearance is taken it at the crank journal - between the bearing and the crank, not between the bearing and the rod. the bearing needs to be an interference fit into the big end.
            Sure you can have custom bearings made but they will not be the special sputtered type used in our engines to help make them bulletproof and it will be a costly and complicated pain in the backside you don't need.
            Copy exactly the OEM rod dimensions and just add extra length to suit your stoke & pistons.
            Panthero Coupé quattro 20vt
            Indigo ABY coupé
            Imola B6 S4 Avant

            Comment

            • AndyP
              S2Forum Zealot
              • Feb 2004
              • 6049
              • Country: England

              #7
              Originally posted by Error404
              Copy exactly the OEM rod dimensions and just add extra length to suit your stoke & pistons.
              Or just buy a set off the shelf from FCP Engineering or Sten Parner
              sigpic
              1991 Audi S2 3B - 2.5 Stroker engine
              1997 A6 2.5TDi quattro avant - C4
              1976 RD250E / 350LC cafe racer

              Comment

              • Error404
                Super Moderator
                • Mar 2007
                • 19789
                • Country: United Kingdom

                #8
                Or that
                Panthero Coupé quattro 20vt
                Indigo ABY coupé
                Imola B6 S4 Avant

                Comment

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