intercooler leak

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  • slim
    S2Forum Fanatic
    • Oct 2004
    • 66

    #1

    intercooler leak

    discovered a very slight leak on my intercooler yesterday,i dont know how long its been leaking but the water coolant level has`nt dropped any.will it need immediate attention or will it be alrite for now.can you get these repaired or is a new one needed. cheers in advance for any info.
    S2. NICE MIND
  • porkkis
    S2Forum Extremist
    • Aug 2003
    • 1994
    • Country: Finland

    #2
    Intercooler and water coolant have no connection between each other. Please confirm which radiator is leaking.
    -

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    • slim
      S2Forum Fanatic
      • Oct 2004
      • 66

      #3
      lowest rad in centre of front end, large pipe on each end.how do i check the level in the intercooler.
      S2. NICE MIND

      Comment

      • AAH!
        S2Forum Addict
        • Jun 2004
        • 497
        • Home: United Kingdom Current: Bhutan

        #4
        As I'm sure you are aware the intercooler ("lowest rad in centre of front end, large pipe on each end") purpose is to cool the air that enters the engine. This cooling process relies on the colder wind/air generated by the car moving along hitting the intercooler to cool the warmer air within it.

        There is no water invovled in this air cooling process, unless there is an aftermarket intercooler misting system.
        See here: http://www.s2forum.com/forum/showthr...8681#post68681

        Maybe your auxillary radiator (the small water filled radiator above the intercooler) is leaking onto the intercooler?
        formally RS2 +

        Comment

        • Jamo
          Retired OG Mod
          • Mar 2004
          • 21750
          • Country: United Kingdom

          #5
          Slim, take a pic and post it, i think you mean the Aux Rad and not the Intercooler.

          The intercooler cools via air to surface metal contact.

          Comment

          • slim
            S2Forum Fanatic
            • Oct 2004
            • 66

            #6
            have had a closer look and the bottom right hand corner is definatly wet,but it must be coming from elsewhere.first turbo car ive had so i dont know much about intercoolers and how they work. car is going in to get serviced next week and the guy is going to give it a pressure test while he`s on.thanks anyway for the info
            S2. NICE MIND

            Comment

            • Jamo
              Retired OG Mod
              • Mar 2004
              • 21750
              • Country: United Kingdom

              #7
              Originally posted by slim
              have had a closer look and the bottom right hand corner is definatly wet,but it must be coming from elsewhere.first turbo car ive had so i dont know much about intercoolers and how they work. car is going in to get serviced next week and the guy is going to give it a pressure test while he`s on.thanks anyway for the info
              It's the aux rad mate, for a start you can't see and access the intercooler unless you take the front bumper off or removed the undertray.

              If you look at the bottom of the bumper you'll see through the slits the intercooler.

              If it's the aux rad, then block off the pipes and bin it!

              Comment

              • slim
                S2Forum Fanatic
                • Oct 2004
                • 66

                #8
                took a good look today and your right on the button Jamo, cheers bud.
                S2. NICE MIND

                Comment

                • dan_b
                  S2Forum Possessed
                  • Sep 2003
                  • 3670
                  • Home: United Kingdom Current: England

                  #9
                  There are a lot of UK-based people on this forum who are running the S2 quite happily without the Aux rad, myself included. You'll find that the parts to replace the Aux Rad are rather expensive, and the S2 runs perfectly well without it in UK weather conditions. You'll want to remove the radiator completely, and you'll need some proper bungs to block the pipework!
                  Ex S2 owner, now running around in an A4 Avant quattro...

                  Comment

                  • 4WheelDrifter
                    S2Forum Zealot
                    • Oct 2004
                    • 5773
                    • Country: Devon

                    #10
                    Lee's got some rather nice alloy bungs for the job.
                    SS

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