How far down should the wastegate screw be??

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  • iain1067
    S2Forum Maniac
    • Mar 2005
    • 984
    • Country: United Kingdom

    #1

    How far down should the wastegate screw be??

    Sorry i know this has been before but have searched and searched, is 2.5cm the right distance for tghis screw to be turned down in stock form???? and should you measure from the top of the screw to where the blanking plug should be???

    Thanks guys but i think i have got my lack of grunt sorted once i know this info.


    Cheers


    Iain
  • s2driveruk
    Super Moderator
    • Jul 2003
    • 12696
    • Country: England

    #2
    i thought it was 1.5mm from the top of the screw....Mr Nugent will have the exact measurement.

    If I were you I'd plumb in a boost guage and see what you are getting at the moment, i think just mechanical boost is 0.6bar on a 3b and has a max in stock form of 0.8. On the ABY version there is an overboost peak of i think 1.1 bar which lasts for 15 secs max but maybe someone can verify that.

    HTH

    David
    sigpic

    1992 3b S2 Coupe

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    • audiman
      S2Forum Freak
      • Jul 2003
      • 4827
      • Country: United Kingdom

      #3
      Unplug the WGFV and check boost level. If its about 0.4-0.6 bar then thats fine. Its not essential IIRC.
      sigpic
      Tom C - www.rcmr.co.uk
      Audi UR Quattro
      Audi 100 C3 2.0 5 cyl 115ps
      Audi S2 - 07k engine project aiming for 800ps
      Audi B5 RS4 645ps 911nm

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      • S2central.net
        Retired OG Mod
        • Jul 2003
        • 16590
        • Country: Northern Ireland

        #4
        25mm is the nominal measurement from the *inside* surface of WG cap to the spring perch...

        But Tom's method is plenty good to establish that the spring is suitably tensioned.

        A stock 3B pumps ~0.8 bar whereas a stock ABY pumps ~1.1bar on overboost.

        PAul
        Paul Nugent
        Webmaster http://S2central.net
        Administrator http://S2forum.com

        1994 S2 Coupe ABY - aka Project Lazarus
        2001 A6 allroad 2.5TDi - family tank
        2003 S4 Avant 4.2 V8 - daily burble

        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

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