heater blower motor almost dead

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  • andyg plym
    S2Forum Freak
    • Nov 2006
    • 4646
    • Country: England

    #1

    heater blower motor almost dead

    got a problem on the avant where the blower only works on setting number 4......but on speed 1 !
    Read somewhere it was a motor/fuse on the side of the heater matrix?

    Anyone clarify and have a spare?
  • audinut
    S2Forum Fiend
    • Jul 2009
    • 2195
    • Country: United Kingdom

    #2
    i would have said its the rheostat
    NOT a car dealer! just an S2/RS2 enthusiast

    Comment

    • andyg plym
      S2Forum Freak
      • Nov 2006
      • 4646
      • Country: England

      #3
      Originally posted by audinut
      i would have said its the rheostat
      the what???

      Comment

      • ericd
        S2Forum Extremist
        • Nov 2003
        • 1240
        • Country: Scotland

        #4
        Originally posted by andyg plym
        got a problem on the avant where the blower only works on setting number 4......but on speed 1 !
        Read somewhere it was a motor/fuse on the side of the heater matrix?

        Anyone clarify and have a spare?

        search for "resistor pack" lives on the fan, variable resistor, rheostat, whatever floats your boat

        Comment

        • andyg plym
          S2Forum Freak
          • Nov 2006
          • 4646
          • Country: England

          #5
          yes resister pack, thats what id heard of before.

          anyone with a working spare?

          Comment

          • S2central.net
            Retired OG Mod
            • Jul 2003
            • 16590
            • Country: Northern Ireland

            #6
            resistor pack for sure - or maybe just kak contacts at it - never had my hands on one to judge whether its worth opening one to try repair of any internal joints.
            Paul Nugent
            Webmaster http://S2central.net
            Administrator http://S2forum.com

            1994 S2 Coupe ABY - aka Project Lazarus
            2001 A6 allroad 2.5TDi - family tank
            2003 S4 Avant 4.2 V8 - daily burble

            Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

            There are only 10 kinds of people that understand binary - those that do, and those that don't

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            • Jas11n
              S2Forum Zealot
              • Jan 2004
              • 5067
              • Country: England

              #7
              Just in case someone offers you one, if your car has aircon it's different to a non aircon one.
              BTDT.
              2001 Avus Silver B5 RS4.
              2004 A4 Avant 1.8T quattro Sport-LE.
              1995 S2 Coupe - sold (sniff)

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              • andyg plym
                S2Forum Freak
                • Nov 2006
                • 4646
                • Country: England

                #8
                aircon on my car ! Also jason i need that fuse, relay on your recent thread for elecrtic windows/sunroof

                anyone?

                Comment

                • johne
                  S2Forum Extremist
                  • Apr 2007
                  • 1406
                  • Country: United Kingdom

                  #9
                  The heater fan motor has partailly seized and taken out the thermal fuse which is across the resistor pack that controls the speed.

                  Clean and lubricate the motor and you'll get full speed back on setting 4. To get speeds 1 to 3 back, check the thermal fuse for continuity and replace it. You can buy them from Maplins but be very careful if you solder the replacement in or you'll melt it

                  John

                  Comment

                  • andyg plym
                    S2Forum Freak
                    • Nov 2006
                    • 4646
                    • Country: England

                    #10
                    Originally posted by johne
                    The heater fan motor has partailly seized and taken out the thermal fuse which is across the resistor pack that controls the speed.

                    Clean and lubricate the motor and you'll get full speed back on setting 4. To get speeds 1 to 3 back, check the thermal fuse for continuity and replace it. You can buy them from Maplins but be very careful if you solder the replacement in or you'll melt it

                    John
                    thanks john, please dont tell me to get to the motor you have to take the dash out????

                    Comment

                    • johne
                      S2Forum Extremist
                      • Apr 2007
                      • 1406
                      • Country: United Kingdom

                      #11
                      Originally posted by andyg plym
                      thanks john, please dont tell me to get to the motor you have to take the dash out????
                      No, you don't, just remove the trim below the glove box and you'll be able to see the motor up on the left. The orientation and the size of the motor is different depending on if you have A/C or not, the bigger A/C fan motor requiring a different resistor pack as Jase noted above.

                      The resistor pack is mounted on the side of the air duct to the right of the motor held in by a self tapper. It has a multiway connector on it that connects to the fan loom. The resistor packs are bullet proof, it's just the thermal fuse on them that often fails.

                      I can repair the thermal fuse on your resistor pack if you like - subject to negotiation

                      John

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                      • 4WheelDrifter
                        S2Forum Zealot
                        • Oct 2004
                        • 5773
                        • Country: Devon

                        #12
                        There is just one screw at the top that is hard to get at with the dash in. Otherwise removal of the glovebox should be good enough.
                        SS

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                        • andyg plym
                          S2Forum Freak
                          • Nov 2006
                          • 4646
                          • Country: England

                          #13
                          its not just a standard fuse then? what a fekker!

                          Comment

                          • johne
                            S2Forum Extremist
                            • Apr 2007
                            • 1406
                            • Country: United Kingdom

                            #14
                            Originally posted by andyg plym
                            its not just a standard fuse then? what a fekker!
                            No, it's not.

                            The resistor pack gets hot as it is used to slow the motor which is why it's mounted in the air flow of the cooling duct to cool it.

                            If the fan motor slows because it's seizing the resistor pack will get even hotter. This coupled with the fact that the air flow will reduce providing less cooling means the resistor pack could melt itself out of the housing - hence the thermal fuse which melts if it reaches a certain temperature and stops all speed control, i.e. speeds 1 to 3. Full speed doesn't go through the resistor pack thermal fuse so still works - but maybe slower if the motor needs lubrication.

                            John

                            Comment

                            • paulsf
                              S2Forum Fanatic
                              • Oct 2006
                              • 71
                              • Country: United Kingdom

                              #15
                              Folks

                              Just started to look at swapping in my new blower motor and resistor pack (rheostat!) on the first dry chance I've had (no warm garage for me)!! I understood that removing the blower could be done with the dash in but the top 2 screws are above the blower duct that appears to only be (re)moveable with the dash out. I have big hands and cannot work out how I can access the two screws on top with it in place.

                              Am I missing something or is this a bigger task than I thought?

                              Also, there appears to be a sealant used in place of a gasket, does this need to be redone on replacement?
                              Paul
                              __________________________________________________ ______

                              RS2 Ragusa Green and a Sunbeam Lotus for the summer weekends.

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