Damn Thing!

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  • HPmuirt
    S2Forum April Fool
    • Apr 2005
    • 3014
    • Home: United Kingdom Current: England

    #16
    Originally posted by audiman
    Being such a huge major job, i wouldnt waste your money on a 2nd hand matrix, they are just as likely to pop as yours has!! GSF or ECP would be able to supply a GOOD quality one. DONT buy a nissens one!! As if its anything like the radiators then you will be pulling it all out again.

    Just as a quide, a brand new genuine matrix is P/N 894 819 031A at about 97+vat retail. Get your dealer or vagparts to double check that number before you order!!

    Also bear in mind you will need to possibly de gas the AC system to remove the heaterbox if needed. Im not sure on a RHD car is that is needed, as I have never done one.
    Hi there,

    Tom is bang on...this IS a Huge and major job

    Read this thread, as I posted some pics from when I changed the heater matrix on my 2.8 coupe....they might scare you

    Cheers n

    Si
    95 ABY S2 Coupe - Ragusa Green
    Subtle mods here and there


    2011 A5 3.0 TDi - Lava Grey
    With every option available (except a towball)

    Comment

    • stevieyid
      S2Forum Fiend
      • Apr 2005
      • 2251
      • Country: England

      #17
      that look a bloody nightmare to me. I f i could et the dash off it would save me some money in labour thats what i was thinking. Maybe get a matrix either new or breakers and just get a mechanice to fit it after i had got the dash off. how long would it take a pro to get the dash and that off and do the job?
      3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

      Comment

      • HPmuirt
        S2Forum April Fool
        • Apr 2005
        • 3014
        • Home: United Kingdom Current: England

        #18
        Originally posted by stevieyid
        that look a bloody nightmare to me. I f i could et the dash off it would save me some money in labour thats what i was thinking. Maybe get a matrix either new or breakers and just get a mechanice to fit it after i had got the dash off. how long would it take a pro to get the dash and that off and do the job?
        Yeah, I did some of it to help out.

        My mate runs a garage and is an ex Audi mechanic, so he knew what he was doing. All in it was about 5 hours to strip and rebuild the dash and nearly an hour to fit the new matrix into the heater assembly (Mine needed some lubrication to the cable runs so yours should not take as long to attach).

        Cheers n

        Si
        95 ABY S2 Coupe - Ragusa Green
        Subtle mods here and there


        2011 A5 3.0 TDi - Lava Grey
        With every option available (except a towball)

        Comment

        • s2avant95M
          S2Forum Extremist
          • Mar 2004
          • 1217
          • Home: England Current: United States

          #19
          Its problems like this that scare me as an S2 owner.
          Tim

          1995 S2 Avant, ruby red - ** SOLD TO ROSS **
          Golf Rallye G60 ** SOLD **
          Golf MK2 Oaky with R32 engine
          Audi A6 Avant 1.9 TDi 130
          Golf MK2 8v Race car

          Comment

          • audiman
            S2Forum Freak
            • Jul 2003
            • 4827
            • Country: United Kingdom

            #20
            Steve, that ebay item should fit your car but its 13 years old!! A new one from ECP is 49.50+vat retail. They are listing it as a genuine item too. Better off spending your money like that IMHO.

            To bypass the matrix, there are two hoses that go onto the bulkhead in the engine bay. If you look in, they are just to the right of the inlet manifold and one should have a bleed screw in it. Take them off and fit a bit of pipe there.

            Dash out job looks a right nightmare

            @Si, did your 2.8 have AC?? Did that make/would that make any difference?
            sigpic
            Tom C - www.rcmr.co.uk
            Audi UR Quattro
            Audi 100 C3 2.0 5 cyl 115ps
            Audi S2 - 07k engine project aiming for 800ps
            Audi B5 RS4 645ps 911nm

            Comment

            • UR-2-S2
              S2Forum Hobbyist
              • May 2005
              • 19

              #21
              Originally posted by audiman
              Dunno, A4 has a dfferent part number to the 80. Starts 8A0 and not 894, not sure what that means
              8A0 refers the car in this case, im sure.

              A4 wiper blades are 8A0 955 425A

              I would check out the appearance of the matrix at a wreckers and confirm that way. Might help but then as Audiman states - a secondhand one might not have long to go before that goes south too. Best IMO to save up for a new one and be done

              Comment

              • porkkis
                S2Forum Extremist
                • Aug 2003
                • 1994
                • Country: Finland

                #22
                I'll take my post back. Must be RHD/LHD differences! LHD ones use a very common matrix!
                -

                Comment

                • HPmuirt
                  S2Forum April Fool
                  • Apr 2005
                  • 3014
                  • Home: United Kingdom Current: England

                  #23
                  Originally posted by audiman
                  Dash out job looks a right nightmare

                  @Si, did your 2.8 have AC?? Did that make/would that make any difference?
                  Hey Tom,

                  No aircon on my 2.8 coupe I am told that it does make quite a difference with aircon, so maybe add another hour

                  You could certailnly now be looking at 6-7 hours for the total job if you had never done it before

                  Cheers n

                  Si
                  95 ABY S2 Coupe - Ragusa Green
                  Subtle mods here and there


                  2011 A5 3.0 TDi - Lava Grey
                  With every option available (except a towball)

                  Comment

                  • stevieyid
                    S2Forum Fiend
                    • Apr 2005
                    • 2251
                    • Country: England

                    #24
                    £49.50 plus vat sounds ok have ECP got a web site or something so i can order one? I put rad wels in there yetserday followed the instructions i.e run the engine warm put the stuff in then run it for a few mins for it to harden. I did this and no change but this morning i put the heater on full directed the air to the passenger footwell and guess what no water is coming out. The air coming out does not smell off coolant. I tried everything to try and get it to leak but it wont. Is it the rad weld has plugged the gap? I will still replace it but its some temporary relief
                    3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                    Comment

                    • audiman
                      S2Forum Freak
                      • Jul 2003
                      • 4827
                      • Country: United Kingdom

                      #25
                      Sounds like it has stopped it.... for now. www.eurocarparts.co.uk its dead easy really. If your car has AC you WILL have to get it de-gassed and then refilled after you have done the job. Have you seen the Haynes book spanner method of working out how hard a job is?? 1-5 scale. 5 being the hardest. Car without AC is about 3-4 spanners, with AC make it a 4-5 IMO
                      sigpic
                      Tom C - www.rcmr.co.uk
                      Audi UR Quattro
                      Audi 100 C3 2.0 5 cyl 115ps
                      Audi S2 - 07k engine project aiming for 800ps
                      Audi B5 RS4 645ps 911nm

                      Comment

                      • Chris M
                        S2Forum Extremist
                        • Sep 2003
                        • 1030
                        • Country: United Kingdom

                        #26
                        Originally posted by audiman
                        Have you seen the Haynes book spanner method of working out how hard a job is??
                        I love the detailed description in haynes manuals. Things like "Take off the 4 retaining bolts and simply remove" Its 14 years old, its not gonna come off easily is it??

                        Cheers,

                        Chris
                        Cheers,

                        Chris

                        Silver S2 Avant : Sold

                        Comment

                        • audiman
                          S2Forum Freak
                          • Jul 2003
                          • 4827
                          • Country: United Kingdom

                          #27
                          Yeah right!! Book times are based on NEW cars, not 14 year old ones!!
                          sigpic
                          Tom C - www.rcmr.co.uk
                          Audi UR Quattro
                          Audi 100 C3 2.0 5 cyl 115ps
                          Audi S2 - 07k engine project aiming for 800ps
                          Audi B5 RS4 645ps 911nm

                          Comment

                          • stevieyid
                            S2Forum Fiend
                            • Apr 2005
                            • 2251
                            • Country: England

                            #28
                            Hi a few drops started coming through again. I think i will buy the matrix from ECP and bypass the matrix for now until i get the cash to pay for labour. is this the two hoses i join together to bypass it?
                            Attached Files
                            3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                            Comment

                            • porkkis
                              S2Forum Extremist
                              • Aug 2003
                              • 1994
                              • Country: Finland

                              #29
                              Yes.
                              -

                              Comment

                              • stevieyid
                                S2Forum Fiend
                                • Apr 2005
                                • 2251
                                • Country: England

                                #30
                                So how do i do this, do i just clamp another bit of hose over those two in the pics? if so what size hose do i use? thanks for your help.
                                3'' Longlife Exhaust, Koni Adjustables, H&R Springs, Full RS2 Setup with Mr Nugents RS2 Chips (just need the RS2 Airbox)

                                Comment

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