CNC billet Intake flanges finished

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  • olsonjus
    S2Forum Addict
    • Dec 2003
    • 293
    • Country: United States

    #1

    CNC billet Intake flanges finished

    Here is the finished intake flange:









    The fuel rail is being machined to fit the mounting brackets today. -10AN fuel rail.

    I'm selling these for $150+shipping for the flange. The fuel rail with mounting brackets is another $100.

    These flanges are CNCd from billet aluminum and are designed for 1.75" ID tubing. I will be using ross machining velocity stacks for my intake manifold.



    Regards,
    Justin
  • DJones
    S2Forum Fiend
    • Jun 2005
    • 2020
    • Country: United Kingdom

    #2
    Jesus that looks a nice bit of kit

    Comment

    • olsonjus
      S2Forum Addict
      • Dec 2003
      • 293
      • Country: United States

      #3
      I was just tired of seeing people cut up perfectly good 3B intake manifolds and these are designed as a whole package so the runners and velocity stacks are very well matched up.

      Regards,
      Justin

      Comment

      • MidnightBlueS2
        S2Forum Extremist
        • Jul 2005
        • 1653
        • Home: United States Current: Belgium

        #4
        Way to go USA !!!

        Will this fine piece of kit fit an ABY ?

        David
        Midnight Blue S2 - SOLD - 1993 S2 Avant

        Comment

        • olsonjus
          S2Forum Addict
          • Dec 2003
          • 293
          • Country: United States

          #5
          It should fit all 20v heads. I've test fit it on my 3B and 7A heads. I'm also going to be selling complete intake manifolds with the same throttle body placement as the Wagner intake manifold. I'll post when those are finished up. They should be around $750 USD, and perform as good or better then the wagner cast manifold.

          Regards,
          Justin

          Comment

          • Billman
            S2Forum Freak
            • Nov 2004
            • 4129

            #6
            We are waiting for this Justin!
            Go Holset or Go RS4

            Comment

            • SteveH
              Super Moderator
              • Jul 2003
              • 4460
              • Country: United Kingdom

              #7
              Nice work One of those will save me cutting up a perfectly good manifold too..
              91 Modded 3B
              14 A6 Avant Black Edition

              Comment

              • WabTheKing
                S2Forum Fiend
                • May 2004
                • 2567
                • Country: United Kingdom

                #8
                nice work, was that done on a 5 axis?

                Comment

                • olsonjus
                  S2Forum Addict
                  • Dec 2003
                  • 293
                  • Country: United States

                  #9
                  Yeah 5axis CNC mill. Machinist does very good work with tight tolerances. I'll post the sample piece this week when I recieve it. Should be very nice

                  I can offer anything from just the intake flange all the way upto complete intake manifolds with the throttle placed in the same orientation as the wagner/034/ect manifold.

                  I can even offer plenum floors machined for velocity stacks, so you can form your own plenum per applications so it turns out just how you want it.

                  What do you guys want? Any products you'd like to see made. Give me your ideas and I'll have it made.

                  Regards,
                  Justin
                  Last edited by olsonjus; 25 January 2006, 19:20.

                  Comment

                  • Billman
                    S2Forum Freak
                    • Nov 2004
                    • 4129

                    #10
                    Give him some ideas for the intake manifold! I would like it a bit better than the SMS twin chamber manifold!

                    To have a wide spectum of buyers it should also fit the Tightest of the 5 cylinder engine bays! This is the RS2 with aircon in place and fully functional!
                    Go Holset or Go RS4

                    Comment

                    • 91_S2
                      S2Forum Maniac
                      • Jul 2003
                      • 612

                      #11
                      Justin,

                      The work looks nice but I am not quite sure how the pieces go together.

                      Do you have the flange on the motorblock, the velocity stacks and then the stock IM? I somehow don't see it.

                      Comment

                      • olsonjus
                        S2Forum Addict
                        • Dec 2003
                        • 293
                        • Country: United States

                        #12
                        Heres the basic idea. Nothing is factory on this setup besides it retaining the factory throttle body.





                        Regards,
                        Justin

                        Comment

                        • olsonjus
                          S2Forum Addict
                          • Dec 2003
                          • 293
                          • Country: United States

                          #13


                          One more mocking up the stacks in the engine bay.

                          Comment

                          • olsonjus
                            S2Forum Addict
                            • Dec 2003
                            • 293
                            • Country: United States

                            #14
                            Heres a good example of what it can all look like with the plenum:





                            Comment

                            • 4WheelDrifter
                              S2Forum Zealot
                              • Oct 2004
                              • 5773
                              • Country: Devon

                              #15
                              Aah. So that's what he's been up to.
                              SS

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