New custom made inlet manifold

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  • audiman
    S2Forum Freak
    • Jul 2003
    • 4827
    • Country: United Kingdom

    #1

    New custom made inlet manifold

    Well today saw the first mod of many, started to create a custom intake manifold with front intake. I have made a jig from a Dalhback manifold (Cheers Stu) and so far we have cut up the old manifold. Was gonna completely make it today, but I painted the manifold a while ago and it needs all paint removed or the welds will be crap. Cant have it splitting!
    sigpic
    Tom C - www.rcmr.co.uk
    Audi UR Quattro
    Audi 100 C3 2.0 5 cyl 115ps
    Audi S2 - 07k engine project aiming for 800ps
    Audi B5 RS4 645ps 911nm
  • Chris M
    S2Forum Extremist
    • Sep 2003
    • 1030
    • Country: United Kingdom

    #2
    Got any pics mate??
    Cheers,

    Chris

    Silver S2 Avant : Sold

    Comment

    • audiman
      S2Forum Freak
      • Jul 2003
      • 4827
      • Country: United Kingdom

      #3
      Only got some crap ones off my phone, will take some more of the other "parts" tomorrow. Gonna use the runners as seen, plus the elbow, and the TB flange. The box part will be custom made
      Attached Files
      sigpic
      Tom C - www.rcmr.co.uk
      Audi UR Quattro
      Audi 100 C3 2.0 5 cyl 115ps
      Audi S2 - 07k engine project aiming for 800ps
      Audi B5 RS4 645ps 911nm

      Comment

      • Chris M
        S2Forum Extremist
        • Sep 2003
        • 1030
        • Country: United Kingdom

        #4
        Love the angle grinder shot Is it gonna have a 'Team Bodge' sticker on it? Should be cool.

        Cheers,
        Chris
        Cheers,

        Chris

        Silver S2 Avant : Sold

        Comment

        • audiman
          S2Forum Freak
          • Jul 2003
          • 4827
          • Country: United Kingdom

          #5
          No Team Bodge sticker this time!! LOL. Need to come up with a logo or something to weld into the ally on the top of it
          sigpic
          Tom C - www.rcmr.co.uk
          Audi UR Quattro
          Audi 100 C3 2.0 5 cyl 115ps
          Audi S2 - 07k engine project aiming for 800ps
          Audi B5 RS4 645ps 911nm

          Comment

          • s2driveruk
            Super Moderator
            • Jul 2003
            • 12696
            • Country: England

            #6
            whats the target BHP this time out Tom?????
            sigpic

            1992 3b S2 Coupe

            Comment

            • jogi730
              S2Forum Fiend
              • Jun 2004
              • 2335
              • Country: United Kingdom

              #7
              Tom,
              Been a while since saw any posts from you. Guess you've finished that tiling now? lol.
              WHich turbo are you going to go with - GT40R? Any other mods (ie ECU)? Be good to see you again soon, maybe at GTI. Good luck with your project.
              Cheers
              Chris
              Audi 90 quattro (Typ 85)
              20v turbo conversion

              sigpic

              Comment

              • Jeffer
                S2Forum Fiend
                • Jul 2003
                • 2057
                • Country: Netherlands

                #8
                Good job Tom. Nice to see that you're still in the HP run Any more info on what you are planning to run?
                Cheers!
                RS2 Black - stock 315 HP
                RS2 RS blau - stock 315 HP
                Sport Quattro - 1005 HP
                High Octane website

                Comment

                • Greg_S
                  Administrator
                  • Jul 2003
                  • 12431
                  • Country: United Kingdom

                  #9
                  Nice to see your back tom, fancy making one for me too.....
                  Greg

                  S2Forum.com Administrator & Webmaster

                  '93 Coupe with a few tweeks

                  Comment

                  • audiman
                    S2Forum Freak
                    • Jul 2003
                    • 4827
                    • Country: United Kingdom

                    #10
                    the manifold is proving more of a mission than it looked. too much junk in the way!!
                    I have aquired a gt35/40r turbo that will be used with a modified tubular exhaust manifold and this new custom inlet manifold. Would be nice to be able to afford a nice pre-made one, but my budget isnt going that far.

                    Need new injectors (again), staying with motronic, and its getting a new exhaust system that will hopefully be loud/quiet enough for track use. Target HP is 550-600. Then I may add a drop of NOS

                    getting my bottle of welding gas tomorrow (pure argon), ready for the manifolds and exhaust system.

                    really need to source a decent BOV. but i just cant afford one right now, anyone got a spare tial BOV going for free?? LOL
                    sigpic
                    Tom C - www.rcmr.co.uk
                    Audi UR Quattro
                    Audi 100 C3 2.0 5 cyl 115ps
                    Audi S2 - 07k engine project aiming for 800ps
                    Audi B5 RS4 645ps 911nm

                    Comment

                    • 4WheelDrifter
                      S2Forum Zealot
                      • Oct 2004
                      • 5773
                      • Country: Devon

                      #11
                      Is this IM going to be as good as your Uber project?
                      SS

                      Comment

                      • audiman
                        S2Forum Freak
                        • Jul 2003
                        • 4827
                        • Country: United Kingdom

                        #12
                        less of that stu!! uber project was a quick bodge to sort something out. never to be seen/used again.
                        sigpic
                        Tom C - www.rcmr.co.uk
                        Audi UR Quattro
                        Audi 100 C3 2.0 5 cyl 115ps
                        Audi S2 - 07k engine project aiming for 800ps
                        Audi B5 RS4 645ps 911nm

                        Comment

                        • 4WheelDrifter
                          S2Forum Zealot
                          • Oct 2004
                          • 5773
                          • Country: Devon

                          #13
                          You sure it's not still lurking in the bottom of your tool box?
                          Good luck with it though mate. It's about time you had a forward facing IM. You're going to need all the help you can get with that laggy monster turbo.
                          SS

                          Comment

                          • sal_s2
                            S2Forum Extremist
                            • Jul 2003
                            • 1291
                            • Country: United Kingdom

                            #14
                            Tom, what cc injectors you got? I've got some 750cc

                            Comment

                            • Jamo
                              Retired OG Mod
                              • Mar 2004
                              • 21750
                              • Country: United Kingdom

                              #15
                              Uber! PMSL i forgot about that! LMAO

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