Samco Hose, What Should I Check When Fitting Them

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  • ian_jemo
    S2Forum Addict
    • Aug 2004
    • 284
    • Country: United Kingdom

    #1

    Samco Hose, What Should I Check When Fitting Them

    I'm happy today just put my order in to get some Samco Hoses, I can't wait to fit them as my car has got major boost problems.

    While I'm doing the job of installing the hoses is there anything I should be checking/upgrading on the way, obviously cheap components not some super turbo or intercooler.

    Has any got any recommendations? And if there is anything I should replace while I have got the car stripped can you tell me where to get the parts from.

    Thanks All
    1991 S2 3b, Samco Hoses, RS2 IC, 18'' RS6 Wheels, Forge Dump Valve, Scorpion Exhaust System, Decatted, MRC Remap
  • s2_bo
    S2Forum Zealot
    • Oct 2005
    • 6067
    • Home: United Kingdom Current: France

    #2
    Good call Ian,
    Im receiving my boost hoses soon to and woudl love to know if there are any little things that may as well be changed at the same time..

    91 S2 coupé - RIP
    98 S8 - Luxury barge

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    • S2central.net
      Retired OG Mod
      • Jul 2003
      • 16590
      • Country: Northern Ireland

      #3
      Definitely worth while checking / renewing all the control hosing on the 3B. There is an especially hilarious control hose on the 3B which runs from the rear of the inlet manifold... all the way along the pressure pipe (in a couple of little hooped channels with protective sheath around it) into the control port of the throttle bypass valve (TBV).

      That hose is susceptible to damage with heat over time.

      Consider renewing the TBV and WGFV at this time unless you know they are new/healthy.

      Also goes without saying the dopey intercooler o-ring can be upgraded with a cutdown section of 70-60mm reducer hose (preferably in flourosilicone). Remember that hose isn't part of the Samco turbo hose kits. You can get it from any Samco or SFS dealer - its a standard part that just needs trimmed to fit.

      Also worth cleaning out any oil residues in the intercooler - you might be amazed how much goo is in there !

      Finally ... check/renew the PCV valve and any associated hoses that look a bit perished. Only by disconnecting these hoses can you see how much other goo has collected in this part of the plumbing - sometimes the checkvalves and flametraps get gunjed up. Especially true of 3B as they are older...


      Paul
      Paul Nugent
      Webmaster http://S2central.net
      Administrator http://S2forum.com

      1994 S2 Coupe ABY - aka Project Lazarus
      2001 A6 allroad 2.5TDi - family tank
      2003 S4 Avant 4.2 V8 - daily burble

      Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

      There are only 10 kinds of people that understand binary - those that do, and those that don't

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      • s2_bo
        S2Forum Zealot
        • Oct 2005
        • 6067
        • Home: United Kingdom Current: France

        #4
        Cheers Paul!
        91 S2 coupé - RIP
        98 S8 - Luxury barge

        Comment

        • ian_jemo
          S2Forum Addict
          • Aug 2004
          • 284
          • Country: United Kingdom

          #5
          Thanks Paul for the advice.

          Sorry not the most technically person with cars.

          Where are the control hoses?
          Where is the TBV and WGFV?
          How can I clean out the goo from the intercooler?
          Where is the PCV Value + Hoses?
          Where are the checkvalues & Flametraps?

          Where can I get the parts above from?

          I think I need to do the lot, my car has got goo everywhere.

          If anyone has got any pictures of the parts this would be a great help.

          Thanks Ian
          1991 S2 3b, Samco Hoses, RS2 IC, 18'' RS6 Wheels, Forge Dump Valve, Scorpion Exhaust System, Decatted, MRC Remap

          Comment

          • 4WheelDrifter
            S2Forum Zealot
            • Oct 2004
            • 5773
            • Country: Devon

            #6
            Originally posted by ian_jemo
            Where are the control hoses?
            Where is the TBV and WGFV?
            How can I clean out the goo from the intercooler?
            Where is the PCV Value + Hoses?
            Where are the checkvalues & Flametraps?

            Where can I get the parts above from?
            You should find all the answers to those questions here.
            SS

            Comment

            • ian_jemo
              S2Forum Addict
              • Aug 2004
              • 284
              • Country: United Kingdom

              #7
              Gonna put an order in to Vagparts for a TBV and WGFV.

              Is there any other components that are worth replacing, thought I might as well order the whole lot at once.

              I still can't find the info for the parts above.

              Where are the TBV + WGFV. Pics would help or a brief description.

              Thanks all
              1991 S2 3b, Samco Hoses, RS2 IC, 18'' RS6 Wheels, Forge Dump Valve, Scorpion Exhaust System, Decatted, MRC Remap

              Comment

              • ericd
                S2Forum Extremist
                • Nov 2003
                • 1240
                • Country: Scotland

                #8
                Originally posted by ian_jemo
                Gonna put an order in to Vagparts for a TBV and WGFV.

                Is there any other components that are worth replacing, thought I might as well order the whole lot at once.

                I still can't find the info for the parts above.

                Where are the TBV + WGFV. Pics would help or a brief description.

                Thanks all
                As suggested use the search function on the main page look for wgfv and/or dumpvalve briefly, both live (assumming std spec) in the offside of the engine bay ,look behind the headlight and down, there's plenty of pics on the forum honest...

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