Need help,strange emmisions test...!

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  • A80Avant
    S2Forum Obsessed
    • Sep 2005
    • 10873
    • Country: Greece

    #1

    Need help,strange emmisions test...!

    hello all,
    i went to have an emmisions test yesterday and the results where a bit unsual.
    i had:
    CO 0.23%
    CO2 15.3%
    HC 220ppm
    O2 00,1%
    lambda 0.984

    so im emmiting HC which i was told that could be a valve problem.The measurement was made with me having changed,the air filter with a KN one,new MAF,have the original cats on never changed,(150.000Kms now),new ignition pipes,new spark plugs,new coil packs(all 5 bought from vag parts).I did a compression test and turned out that the 1st cylinder(counting from front to back) gave a 11bar figure, 2nd and 3d cylinder gave 10.5bar,the 4th cylinder gave a 10.3bar and the 5th cylinder gave a 9.8bar figure.

    Finally my cylinder head has a small crack on the 3d cylinder so in order to have become bigger to affect the valves would also mean that the compression of that cylinder would be much less and not the one on the 5th cylinder,which was ok!!

    im going again for a second test today after i replaced the OEM air filter(thinking that the KN is making th MAF go crazy thus giving more fuel than needed producing more HC than the catalysts can evaporate),and also im going to thrash the car a little bit before i reach the shop...

    any ideas why im getting all these figures?please help!!! before i have to take the cylinder head out again....
  • A80Avant
    S2Forum Obsessed
    • Sep 2005
    • 10873
    • Country: Greece

    #2
    noone??

    anyway,went for the second test today,same results.On 2500rpm the HC levels reduce to 0076ppm while the CO levels become 0.86%.On idle though i still get 220ppm HC.

    Could this be a valve problem,meaning that the cam shafts are not pusshing some of the valves correctly?or is it easier a cylinder head crack problem?I mean i have seen worse cracks than mine and still the heads seem to work ok and have no problems on the emmissins tests!!!

    Comment

    • Greg_S
      Administrator
      • Jul 2003
      • 12431
      • Country: United Kingdom

      #3
      Could there be oil getting into the exhaust?
      Greg

      S2Forum.com Administrator & Webmaster

      '93 Coupe with a few tweeks

      Comment

      • S2central.net
        Retired OG Mod
        • Jul 2003
        • 16590
        • Country: Northern Ireland

        #4
        Or a faulty PCV system just as likely - with excessive blowby gasses getting ingested and not burnt fully at idle.

        Quickest way to test the PCV element is let it vent to atmos and test again.
        Paul Nugent
        Webmaster http://S2central.net
        Administrator http://S2forum.com

        1994 S2 Coupe ABY - aka Project Lazarus
        2001 A6 allroad 2.5TDi - family tank
        2003 S4 Avant 4.2 V8 - daily burble

        Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

        There are only 10 kinds of people that understand binary - those that do, and those that don't

        Comment

        • A80Avant
          S2Forum Obsessed
          • Sep 2005
          • 10873
          • Country: Greece

          #5
          PCV i also new,changed before 4000Kms...

          Comment

          • A80Avant
            S2Forum Obsessed
            • Sep 2005
            • 10873
            • Country: Greece

            #6
            i was told that due to the hydraulic tappets,the valves cannot be retuned in case this is a valve problem not reaching the piston during the movement thus it gets HC on the head and hence the high HC on the emmisions test.Is this true?are the valves on the 20V engines self tuned?If so does this mean that the head has a bigger problem than i excpected?

            Comment

            • A80Avant
              S2Forum Obsessed
              • Sep 2005
              • 10873
              • Country: Greece

              #7
              where could the oil be coming from?the thing is that i do see some oil residue along side of the oil pan but nothing serious,i have no puddle when i park the car.I also seem to have some gear oil as well,same thing,nothing serious...everything just under the car

              Comment

              • philS2
                S2Forum Addict
                • Nov 2004
                • 356
                • Country: United Kingdom

                #8
                the max for our MOT is 1200ppm for HC so yours seems fine.mine was about 186.

                Comment

                • A80Avant
                  S2Forum Obsessed
                  • Sep 2005
                  • 10873
                  • Country: Greece

                  #9
                  are you sure about this figure???it seems too high!

                  Comment

                  • tris70uk
                    S2Forum Fanatic
                    • Jan 2007
                    • 59
                    • Country: United Kingdom

                    #10
                    I believe the limit on cat cars in the uk is 200.

                    but that high and something isn't quite right anyway.

                    As the others say, are you losing oil?

                    The figures look ok except for the hc but maybe the turbo is leaking a bit of oil into the exhaust?

                    Any blue ish smoke?

                    Jon
                    Jon, Jane, Bradley and Hayden.

                    Audi S4 (100) avant quattro 1993
                    Mitsubishi Delica L300 exceed 1992
                    Audi 100 estate 2.5tdi 1992
                    Kawasaki ZX9R B1 1994
                    Suzuki 400 Bandit 1994

                    Comment

                    • dub007
                      S2Forum Buff
                      • Dec 2006
                      • 29
                      • Country: United States

                      #11
                      At idle, that sucks. Well you know you have a crack, which is a very possible source. The lifters shouldn’t cause that much of an issue. With them it either minor or your destroying parts. O2 sensors are normally a large fault. Keep in mind having a high HC rating can mean a lot of things, mostly your burning some type of fluid. A lot of times it just fuel excess. You could have slow reacting sensors. The catalyst could be bad as well. If you’re concerned about it mechanically you need to do a leak down test. If you hook up the coolant pressure tester at the same time and then run the pressure up on the leak down tester. You can see on the both gauges what’s going on as well as feeling out the dipstick tube and listening in the head threw the oil cap. This will let you know if air is getting by rings, valves or gaskets. Also get the special spray required to clean of the air flow sensor, the K&N probably dirtied that up if it wasn’t already. BTW, are your lifters making excess noise or giving you any other signs that they may be bad?

                      Comment

                      • A80Avant
                        S2Forum Obsessed
                        • Sep 2005
                        • 10873
                        • Country: Greece

                        #12
                        thanks for the answers guys,here is a little more input...

                        I have no blue smoke and im burning no oil.Actually after the last large service i had,my oil levels are even more slowly coming down,and evertyhing seems to be working a lot better.I did have the main gasket changed,but im not burning any oil.Here is another thing though,...although im not burning any of it(and i have no blue smoke either),i do have some oil residues underneath the car at the oil pan...The oil pan is not tampered with,so im thinking that it may be from the gasket or some sensor of some sort.But the funny thing is that this residue is so small,i leave no put of oil on the floor,nor do i need to add oil in the engine.

                        dub007: what do you mean by'destroying parts'?O2 sensor is ok since it is new,and also the reading gave out a figure that supports it.As for fuel,i can say that Greek fuel companies tend to mix unleaded with all sorts of stuff,making them improper for our cars,but what can i say?
                        if i buy one of these injector cleaners or those fuel octane boosters,would that make any difference?would it clean any residues?

                        Air flow sensor was checked today and it is clean.However something else happened today...After i replaced the OEM air filter,and MAF is clean,the idle kept jumping up and down everytime i threw it into neutral,like when the ISV valve is dirty or damaged.It didnt do that when i used the K/N filter,and i must say that everytime that unstable idle came up,the consumption always rose,and excess fuel was burning.I refitted the K/N filter which i cleaned and removed all excess oil(there wasnt any anyway),cleaned the ISV once again,and im heading towards the way of replacing my cats.

                        the thing is that i dont know whether the oil that is slowly coming out of somewhere and finding its way on the oil pan,is also going somewhere where it is also burning...

                        Finally what interested me is that when we took the spark plugs out to check the compression,they where black,and oily.(nothing much,just a very small residue as well)does that mean something?

                        Comment

                        • A80Avant
                          S2Forum Obsessed
                          • Sep 2005
                          • 10873
                          • Country: Greece

                          #13
                          also during the last service,the turbo was not tampered with,and also i see no oil residues in that area

                          Comment

                          • A80Avant
                            S2Forum Obsessed
                            • Sep 2005
                            • 10873
                            • Country: Greece

                            #14
                            just bringing this up a bit...

                            after doing some reading in SJM site,i realized that i must be getting a righ mixture on idle as i cannot find any other reason for my high carbonhydrates and carbon monoxide.It seems that my lambda probe being 0.979 is showing a rich mixture at idle.Although it doesnt correct itself on 2500rpm,the carbonhydrates reduce at that level.

                            Im having my cats replaced with new ones,and also bought me a small samco vacuum hose to replace all oem hoses as im thinking of maybe having some kind of small ruptures somewhere,which although confuses the ECU into reading more air than normal,it doesnt appear on the diagnostic so that i can do a search.I will also go for a boost leak test soon so that i can listen to any changes.im hoping for the solution of the problem here,cause im thinking that the cylinder head cracks must have been there long before i bought the car,as for a year and a half that i own it,i havent done anything radical to it in driving to imply that i caused the cracks or augmented them,and a year ago the exhaust fumes read perfect!!

                            any other help or suggestions are welcome!

                            Finally i wanted to ask those who know more about this.I dont know much about the ECU programs,but is it possible to say that since the program (mtm) is made to work for an engine water temperature of 100degrees(as the OEM sensor part says),and i have replaced that with a sensor that makes the engine work in 10 degrees less and not allowing the engine to reach the temps that the program would want,could we say that this is a reason for the rich mixture at idle speed,or in general?If this is true,is it needed to be remapped taking into account the new temps?Or am i talking nonsense???

                            cheers
                            Vasilis

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