First 3" SS custom downpipe ready !!

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  • Pisobiker
    S2Forum Extremist
    • Jul 2003
    • 1175
    • Country: Finland

    #16
    ...and the other side:
    Attached Files

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    • Mark Halligan
      S2Forum Fiend
      • Jul 2003
      • 2001
      • Country: England

      #17
      Marco, excellent work, you've had a busy day .

      I wish that i could do that .

      Cheers,

      Mark.
      Mark - Modded

      Comment

      • Pisobiker
        S2Forum Extremist
        • Jul 2003
        • 1175
        • Country: Finland

        #18
        Thanks Mark

        And all this whitout getting injured, this time !!

        Comment

        • Beetie
          S2Forum Extremist
          • Oct 2003
          • 1517
          • Country: England

          #19
          Can we do a group purchase on these!!!!
          Was a '93 3B, Dont ask now tho......

          Comment

          • desmo888
            S2Forum Addict
            • Oct 2003
            • 390
            • Country: United States

            #20
            Damn Marco! Nice job!

            I am interested in one as well. I will not need it for a few months so go spend a few minutes with the family.

            Did you make a jig for the connections and such?
            Dave K.
            USA
            1991 e//S2 (home built S2 - the only way to get one in USA!)
            2001 S4

            Comment

            • The Spanish
              S2Forum Maniac
              • Nov 2003
              • 719

              #21


              Thank you a lot Marco
              94' RS2 Coupe TT (Twin Torsen )

              Comment

              • Pisobiker
                S2Forum Extremist
                • Jul 2003
                • 1175
                • Country: Finland

                #22
                I can make some other ones, no problem, as long as I can manage to make one in 10-15 days. It actually takes a couple of days of work, but of course I cannot work on them full time.

                I actually have flanges for other 6 downpipes. Then I'll need to have other 10 laser cut (10 each for the turbine outlet and WG duct) because the company will not work for less than that (well actually it will even for only one piece, but then costs would be way too high).

                Rafael asked me about sport cat converters as well, so I'll make a search around italian manufacturers to see if it's possible to have a good deal without going through dealers. I bought my one from a local tuner so I don't think this route would be economically better then other solutions. If anyone already has a clue please let us know.



                Marco

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                • Sweeper
                  S2Forum Extremist
                  • Jul 2003
                  • 1317
                  • Country: Latvia

                  #23
                  I can provide him with one. I actually have 2 :-]. One for sale.
                  Vadim.

                  New engine (mechanical PKM head) , Alcon 332mm brakes , Pauter rods , Mahle pistons, GT30R , kw v2 sucpension , new exhaust. 608HP. For SALE !

                  Comment

                  • S2central.net
                    Retired OG Mod
                    • Jul 2003
                    • 16590
                    • Country: Northern Ireland

                    #24
                    Marco - This looks great... I am up for one at 220 Euros. I'm not in a massive rush because I want to discuss options with 70mm systems and sports CATs with you and the chaps...

                    I plan to do a before and after dyno run with the revised setup on the home brewed chips - that must get closer to ~300bhp on the standard turbo. Question is how close ?



                    Paul
                    Paul Nugent
                    Webmaster http://S2central.net
                    Administrator http://S2forum.com

                    1994 S2 Coupe ABY - aka Project Lazarus
                    2001 A6 allroad 2.5TDi - family tank
                    2003 S4 Avant 4.2 V8 - daily burble

                    Purveyor of HomeFries and Exclusive agent for Samco hose kits (S2/RS2)

                    There are only 10 kinds of people that understand binary - those that do, and those that don't

                    Comment

                    • Pisobiker
                      S2Forum Extremist
                      • Jul 2003
                      • 1175
                      • Country: Finland

                      #25
                      Paul,

                      the less restrictive higher flow exhaust system gives two main advantages for high rpm output:

                      1) reduces backpressure on the turbine outlet, thus increasing its efficiency and power delivery to drive cold side (turbine efficiency is proportional to difference in pressure between inlet and outlet of it);

                      2) reduced backpressure on turbine outlet makes turbine more permeable to exhaust flow therefore reducing backpressure on the exhaust valves as well. This acts in the direction of increasing scavenging thus volumetric efficiency, producing higher Hp at same boost level, or, alternatively, same Hp with lower boost.

                      With the use of a good flow exhaust system and sport metallic cat, you should be able to maximize turbocharger flow delivery, being able to run higher hp output at lower boost. Max hp will still be a matter of peak flow capability of turbocharger, thoug.
                      I think main advantage will be having the highest possible output with that turbocharger setup with the minimum termal loads in the exhaust side of the engine.


                      When I fitted my custom made 76mm exhaust system (about one and a half year ago), on my OEM RS2 setup (before chipping to ~360 hp), without any other modification, I measured ~20 hp at the wheels increase @ 7000 rpm.
                      I'm not saying the downpipe does it, but it certainly contributes to it.


                      If you want a 70mm one no problem, I'll put your ordr on the list (have only one left to do so far).



                      Marco

                      Comment

                      • Stick Insect
                        S2Forum Fiend
                        • Dec 2003
                        • 2338
                        • Country: United Kingdom

                        #26
                        It all falls into place now, wasn't there a film about an Italian plumber in New York...

                        Yes it's all coming back

                        Super Marco Brothers?

                        David

                        Comment

                        • The Spanish
                          S2Forum Maniac
                          • Nov 2003
                          • 719

                          #27
                          Sweeper,
                          can you post here some pics of the CAT and/or describe the specs.
                          PM me with prices.
                          Thank you,
                          Rafael.
                          94' RS2 Coupe TT (Twin Torsen )

                          Comment

                          • Pisobiker
                            S2Forum Extremist
                            • Jul 2003
                            • 1175
                            • Country: Finland

                            #28
                            Originally posted by Stick Insect
                            It all falls into place now, wasn't there a film about an Italian plumber in New York...

                            Yes it's all coming back

                            Super Marco Brothers?

                            David

                            Yeah, I'm both of the brothers all in one

                            Comment

                            • Stick Insect
                              S2Forum Fiend
                              • Dec 2003
                              • 2338
                              • Country: United Kingdom

                              #29
                              Does that explain the waist line?

                              D.

                              Comment

                              • Pisobiker
                                S2Forum Extremist
                                • Jul 2003
                                • 1175
                                • Country: Finland

                                #30
                                Originally posted by Stick Insect
                                Does that explain the waist line?

                                D.

                                I meant "one over the other" not "one biside the other" !!


                                Marco

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