S6 AAN Intake hose anti-collapse rings

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  • smogthemog
    S2Forum Enthusiast
    • Oct 2006
    • 149
    • Home: United Kingdom Current: England

    #1

    S6 AAN Intake hose anti-collapse rings

    I have recently fitted anti-collapse rings to my 97 S6 AAN MAF to Turbo intake hose and just wanted to share with you the circumference sizes of the pieces of stainless steel wire needed.

    The sizes, from top to bottom are:
    1) 262.67mm
    2) 251.36mm
    3) 243.50mm
    4) 241.93mm
    5) 235.65mm

    Cut 5 bits of rod/wire to this length, bend and TIG together to form the 5x rings you need.
    The rings I made where round shaped by hand, where made from 2.5mm TIG welding filler rod and TIG welded together with the TIG set to 15Amps.
    Each ring fitted in quite easily by removing the hose and heating the complete thing in HOT water and adding a little washing up liquid to the equation.
    When you remove the hose you will clearly see which rubber rings they fit into. They don't go in the first three rings at the top!! they are solid, they fit into the next 5 down

    Jim B
    97 S6 AAN Quattro Avant C4 | Powerflow Cat Back EX | Milltek Hyperboost RV | MAC N75 Valve | FMIC | HID's (Dip & Fog's)| MRC Re-map SII | Carbon interior | De-chromed | Short shift | Samco Air Hoses |

    http://smogthemog.blogspot.com/
  • Greg_S
    Administrator
    • Jul 2003
    • 12431
    • Country: United Kingdom

    #2
    Good little mod, if i remember right the ABY hoses have a set of rings, or a spiral in the pipes already
    Greg

    S2Forum.com Administrator & Webmaster

    '93 Coupe with a few tweeks

    Comment

    • Animal Mother
      S2Forum Extremist
      • Jul 2007
      • 1135
      • Country: England

      #3
      Forgive my ignorance, why is this mod needed? Is this just if you have an uprated turbo?
      UrS6 - Homefry, Bailey DV, PiperX filter, Samco hoses, H&R springs, 3" D/P back zorst, 270bhp and 260ftlb :rock:

      Triumph Daytona 955i - mmmmmm :fire:

      80 dag dag :driving:

      Comment

      • Knight Rider S4
        S2Forum Possessed
        • Mar 2005
        • 3541
        • Country: Scotland

        #4
        When the turbo draws air in , It will stop the pipe collapsing as much... less restriction of air flow
        93 S2 Avant Parting
        91 URQ RR
        02 A4 tdi Avant

        Comment

        • Animal Mother
          S2Forum Extremist
          • Jul 2007
          • 1135
          • Country: England

          #5
          Originally posted by Knight Rider S4
          When the turbo draws air in , It will stop the pipe collapsing as much... less restriction of air flow
          How do you know the hose collapses?
          Last edited by Animal Mother; 4 November 2007, 17:55.
          UrS6 - Homefry, Bailey DV, PiperX filter, Samco hoses, H&R springs, 3" D/P back zorst, 270bhp and 260ftlb :rock:

          Triumph Daytona 955i - mmmmmm :fire:

          80 dag dag :driving:

          Comment

          • Knight Rider S4
            S2Forum Possessed
            • Mar 2005
            • 3541
            • Country: Scotland

            #6
            Not sure what you mean ..you been drinking again?
            93 S2 Avant Parting
            91 URQ RR
            02 A4 tdi Avant

            Comment

            • Acidburn
              S2Forum Obsessed
              • Jun 2007
              • 13459
              • Country: United Kingdom

              #7
              Think he means how do you know the pipe collapses?

              Take it someone has watched the car on the rollers or felt the hose and seen it collapse at some point in time and came up with this mod to counteract it.

              Comment

              • Animal Mother
                S2Forum Extremist
                • Jul 2007
                • 1135
                • Country: England

                #8
                Originally posted by Acidburn
                Think he means how do you know the pipe collapses?

                Take it someone has watched the car on the rollers or felt the hose and seen it collapse at some point in time and came up with this mod to counteract it.
                BINGO!
                My thinking exactly.
                It would take huge vacuum forces to collapse the hose I reckon, and seeing as you have what looks like a standard turbo and a free flow filter you would have no collapse.
                UrS6 - Homefry, Bailey DV, PiperX filter, Samco hoses, H&R springs, 3" D/P back zorst, 270bhp and 260ftlb :rock:

                Triumph Daytona 955i - mmmmmm :fire:

                80 dag dag :driving:

                Comment

                • smogthemog
                  S2Forum Enthusiast
                  • Oct 2006
                  • 149
                  • Home: United Kingdom Current: England

                  #9
                  I also have 1.4BAR of boost and it was just advised to me to do the mod so I did
                  And I shared it with you lot

                  The pipe has been seen to partially collapse under large amounts of boost with a standard air filter set up (which is rather restrictive in it's unmodified form I hasten to add!!) So as mentioned, the mod was advised, even though I have a cone filter fitted, I still thought I would do it for piece of mind
                  Jim B
                  97 S6 AAN Quattro Avant C4 | Powerflow Cat Back EX | Milltek Hyperboost RV | MAC N75 Valve | FMIC | HID's (Dip & Fog's)| MRC Re-map SII | Carbon interior | De-chromed | Short shift | Samco Air Hoses |

                  http://smogthemog.blogspot.com/

                  Comment

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