Milltek downpipe doesn't fit

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  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #1

    Milltek downpipe doesn't fit

    Having decided to get a proper DP I ended up going for a Milltek as I was happy with the rest of the system that I had. I had this fitted in place when I had the box and subframe off as it's a bit of a "whilst you're down there love" job. Anyway, got the car quite a bit back together last night, bolted the DP up and it's been f'ing made wrong. It's 2" out at the point where the cat fits and there's no movement in it. It also hits the box. Great . I was assured that it had been checked and that it had been manufactured correctly. No f'ing way son.

    As I need the car for Donington next week we had to remove the subframe and a few other parts, remove the DP and re-fit the standard one. Result is over 2 hours of extra labour to make up for Milltek's phuk up.

    Other gripes were that they didn't send out a fitting kit and I had to get one requested and there is no gasket between the DP and cat.

    Overall NOT HAPPY.

    I'll report on their customer service as and when I can but best not hold my breath eh!
    Attached Files
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss
  • Rusty
    Super Moderator
    • Jun 2004
    • 18953
    • Country: United Kingdom

    #2
    pic 2
    Attached Files
    Cheers'en, AndyC
    1994 ABY Coupe - Projekt Alpinweiss

    Comment

    • Rusty
      Super Moderator
      • Jun 2004
      • 18953
      • Country: United Kingdom

      #3
      Poor pic of the box clash.
      Attached Files
      Cheers'en, AndyC
      1994 ABY Coupe - Projekt Alpinweiss

      Comment

      • urquattro-island
        S2Forum Extremist
        • Mar 2006
        • 1915
        • Home: Norway Current: Iceland

        #4
        damn

        thats not good, hmm looks like someone, did their maths wrong
        japanischer industriabfall nein danke!!
        www.rackeltrim.se Icelandic Division

        Comment

        • Azman
          S2Forum Possessed
          • Sep 2005
          • 3205
          • Country: United Kingdom

          #5
          **** thats not good.....
          Dark Grey Avant
          RS2 FARB
          Powerflex Front wishbone bushes
          Alloy Subframe Bushes

          Comment

          • Ross
            S2Forum Possessed
            • Aug 2005
            • 3399
            • Country: England

            #6
            Sonic fitted one recently and had the same problem... probably from the same batch so it seems they have a bit of a quality issue here!!
            AUDI - saving Dad's from minivans since 1994

            Comment

            • jogi730
              S2Forum Fiend
              • Jun 2004
              • 2335
              • Country: United Kingdom

              #7
              Crikey Andy,
              I think us two should stay away from each other for the forseeable future!
              At least you can still use your car despite the arseache.
              Hope Longlife sort you out soon matey.
              Cheers
              Chris
              Audi 90 quattro (Typ 85)
              20v turbo conversion

              sigpic

              Comment

              • BRY
                S2Forum Possessed
                • Nov 2004
                • 3755
                • Home: United Nations Current: Vietnam

                #8
                Is it made to fit the 3B coupe?
                Kingdoms are run by Kings, Dictatorships are run by Dictators.
                England must be a Country. :mischeif:

                Comment

                • Al Wyn
                  S2Forum Possessed
                  • Nov 2006
                  • 3746
                  • Country: United Kingdom

                  #9
                  My thoughts exactly
                  S2 + RS2 yep ive had a few love em... Laser red S2 avant... Brilliant black lhd RS2... Polar silver RS2... RS blau RS2... CheeRS Al

                  Comment

                  • BRY
                    S2Forum Possessed
                    • Nov 2004
                    • 3755
                    • Home: United Nations Current: Vietnam

                    #10
                    I know that Desmond's Dad has a Milltek down pipe on his avant and that fits.
                    Kingdoms are run by Kings, Dictatorships are run by Dictators.
                    England must be a Country. :mischeif:

                    Comment

                    • s20ale
                      S2Forum Addict
                      • Aug 2004
                      • 476
                      • Country: England

                      #11
                      My god Andy what ever next, Send it back and tell em to shuv it up their a**e sideways and get it right next time. Feckers.
                      Hmmm Donnington ay what you up to then.!! track day by any chance. :mischeif:
                      sigpic

                      Comment

                      • epic
                        S2Forum Extremist
                        • Jun 2007
                        • 1317
                        • Country: England

                        #12
                        I've got the Millek downpipe and Kat on my avant also. It's fitted fine except it's cracked at the welds. Twice at the mounting bracket by the kats and also at the pipe to the wastegate. All ok with some extra bracing. I expect it had had a couple of hits on various speed bumps. It's been on the car for at least 5 years

                        Comment

                        • Sonic
                          Administrator
                          • Jul 2006
                          • 5514
                          • Home: United Kingdom Current: England

                          #13
                          Originally posted by Ross
                          Sonic fitted one recently and had the same problem... probably from the same batch so it seems they have a bit of a quality issue here!!
                          Hi Andy,

                          Had exactly the same problem as Ross mentioned.

                          As it was in the middle of being fitted i figured it was best to get it cut, welded and hammered into place - at a cost of extra time and materials, something which i was planning on getting onto milltek about.

                          Am happy to join forces on this one!

                          Andy
                          S2Forum.com Administrator

                          Comment

                          • Rusty
                            Super Moderator
                            • Jun 2004
                            • 18953
                            • Country: United Kingdom

                            #14
                            Hey Sonic, I'm expecting a call about this but haven't received anything yet, if I remember I'll mention your case too. Do you have any pictures of the installation? Post them up if you do and we can speak to Milltek about it.

                            I'm getting pretty used to things going a bit wrong at present and have more important things like bricks and mortar to be getting on with, just need the car back, working and reliable so that I can get to work!
                            Cheers'en, AndyC
                            1994 ABY Coupe - Projekt Alpinweiss

                            Comment

                            • Sonic
                              Administrator
                              • Jul 2006
                              • 5514
                              • Home: United Kingdom Current: England

                              #15
                              Originally posted by Andy Casey
                              Other gripes were that they didn't send out a fitting kit and I had to get one requested and there is no gasket between the DP and cat.
                              Same problem also, twice, as i got the DP/cat and cat-back 6 weeks apart.
                              S2Forum.com Administrator

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