UrS4/S6 Large (Ish) Front Mounted Intercooler

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  • Andyh-R6S
    S2Forum Enthusiast
    • Jan 2008
    • 157
    • Country: United Kingdom

    #1

    UrS4/S6 Large (Ish) Front Mounted Intercooler

    Has anybody put a larger intercooler in that does not require the front bumper to be cut? (My car has the ACU radiator at the front as well.) If so, where did you get it from, cost, etc?

    All the ones I see for European cars have the lower hoses sticking out and what looks to be bent plastic parts of the bumper around the same area. The American cars appear to get away with it due to the larger bumpers. (Or should I say the pictures I have seen give that impression)

    I would like to fit a bigger intercooler and then fit the ‘RS4’ type bumper cover I have.
  • topsparky
    S2Forum Fiend
    • Oct 2005
    • 2014
    • Country: United Kingdom

    #2
    it would be alot easier if you did n't have aircon
    i have just had this one fitted by quattronics
    as i have n't got aircon it was easier
    [IMG][/IMG]
    1. SHORT SHIFT KIT
    2. PORSCHE CAYENNE CALIPERS
    3. H & R SPRINGS
    4. BILSTEIN SHOXS
    5. NEW BUSHES AND HP2 STRUTS
    6. UPRATED HIGH OUTPUT COIL PACK
    7. ,3" turbo back s/s/ exhaust
    8. fmic fitted

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    • UrS4boy
      S2Forum Obsessed
      • Feb 2006
      • 11859
      • Country: Canada

      #3
      Originally posted by Andyh-R6S
      Has anybody put a larger intercooler in that does not require the front bumper to be cut? (My car has the ACU radiator at the front as well.) If so, where did you get it from, cost, etc?

      All the ones I see for European cars have the lower hoses sticking out and what looks to be bent plastic parts of the bumper around the same area. The American cars appear to get away with it due to the larger bumpers. (Or should I say the pictures I have seen give that impression)

      I would like to fit a bigger intercooler and then fit the ‘RS4’ type bumper cover I have.
      We in North America think we have big ugly bumpers compared to your "Euro" bumpers. However, when it somes to mounting a front intercooler (FMIC), we do have an advantage over you guys. Personally, I am running Apikol's very nice, but not inexpensive, FMIC:

      Discover Apikol’s top-tier performance parts and expert installs for Audi, VW, Porsche, and BMW. Upgrade with OEM parts and enjoy a 12-month warranty!


      I think the core is 3 or 3.5 inches thick (can't remember). We have a big metal (aluminum) bumper support behind the plastic and none of the metal has to be cut. Plastic bits do get sacrificed.

      What I do remember is a thread on Audifans.net that showed somebody doing a similar install with a Eurobumper system with a 2.5 inch core. I had posted the link on AudiWorld and was just able to retrieve it. So here's your answer:



      RS2'd 93 UrS4 5 spd sedan
      94 UrS4 V8 6 spd manual avant

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